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US 2018/0230252 A1Published application
Electron donor for polyolefin polymerization catalysts and uses thereof
AssigneesW.R. Grace & Co.-Conn., Braskem America, Inc.
InventorsBinh Thanh NGUYEN, Jonas FERNANDES
Life of this patent
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Abstract
Disclosed in certain embodiments is an electron donor for a polyolefin polymerization catalyst. In some embodiments, a solid catalyst component includes a metal component and the electron donor that form a catalyst on a support.
Claims26
A compound of Formula I:
- wherein:
- A and B are each independently selected from a group consisting of a 5-membered aromatic, a 5-membered heteroaromatic, a 6-membered aromatic, and a 6-membered heteroaromatic;
- the dashed lines together are either present or non-existent with the proviso that m is nonexistent when the dashed lines are non-existent;
- m and n are each independently non-existent, optionally substituted alkylene, optionally substituted alkenylene, or optionally substituted alkynylene, or A, B, m, and n together form a bridged aromatic system;
- a and b are each independently selected from a group consisting of 0, 1, 2, and 3;
- X and Y are each independently a moiety selected from a group consisting of —CH2—O—, —O—, —S—, —SO—, —SO2—, —OS(═O)2O—, —OS(═O)O—, —S(═O)O—, —NR6—, —SO2NR7—, —NR7SO2—, —OP(═O)(OR8)O—, —OP(═O)(H)O—, —OP(OH)O—, —(C═O)—O—, —O—(C═O)—, —(C═O)—, —Si(═O)—, —Si(R8)2—, —Ge(═O)—, and —Ge(R8)2—;
- each occurrence of R1 and R2 is independently selected from the group consisting of halogen, hydroxy, optionally substituted alkyl, optionally substituted alkoxy, optionally substituted alkenyl, optionally substituted alkynyl, aralkyl, (heterocyclo)alkyl, (heteroaryl)alkyl, (amino)alkyl, (alkylamino)alkyl, (dialkylamino)alkyl, (carboxamido)alkyl, (cyano)alkyl, alkoxyalkyl, hydroxyalkyl, heteroalkyl, optionally substituted cycloalkyl, optionally substituted cycloalkoxy, optionally substituted aryl, optionally substituted heterocyclo, and optionally substituted heteroaryl;
- or any two adjacent occurrences of R1 and R2 together with the atom to which they are attached form a 3- to 8-membered optionally substituted cycloalkyl, a 3- to 8-membered heterocyclo, a 3- to 8-membered optionally substituted aromatic, or a 3- to 8-membered heteroaromatic;
- R3 and R4 are each independently selected from the group consisting of hydrogen, halogen, hydroxy, optionally substituted alkyl, optionally substituted alkenyl, cycloalkenyl, optionally substituted cycloalkenyl, optionally substituted alkynyl, aralkyl, (heterocyclo)alkyl, (heteroaryl)alkyl, (amino)alkyl, (alkylamino)alkyl, (dialkylamino)alkyl, (carboxamido)alkyl, (cyano)alkyl, alkoxyalkyl, hydroxyalkyl, heteroalkyl, optionally substituted cycloalkyl, optionally substituted aryl, optionally substituted heterocyclo, and optionally substituted heteroaryl;
- R6 and R7 are each independently selected from a group consisting of hydrogen and alkyl;
- and
- R8 is selected from a group consisting of hydrogen, halogen, alkyl, alkenyl, alkynyl, aryl, carbonyl, alkoxyl, and optionally substituted forms thereof.
9 more elements
5-19. (canceled)
23-25. (canceled)
27-32. (canceled)
A polyolefin catalyst comprising an aluminum alkyl, a metal component, and an electron donor of Formula I:
- wherein:
- A and B are each independently selected from a group consisting of a 5-membered aromatic, a 5-membered heteroaromatic, a 6-membered aromatic, and a 6-membered heteroaromatic;
- the dashed lines together are either present or non-existent with the proviso that m is nonexistent when the dashed lines are non-existent;
- m and n are each independently non-existent, optionally substituted alkylene, optionally substituted alkenylene, or optionally substituted alkynylene, or A, B, m, and n together form a bridged aromatic system;
- a and b are each independently selected from a group consisting of 0, 1, 2, and 3;
- X and Y are each independently a moiety selected from a group consisting of —CH2—O—, —O—, —S—, —SO—, —SO2—, —OS(═O)2O—, —OS(═O)O—, —S(═O)O—, —NR6—, —SO2NR7—, —NR7SO2—, —OP(═O)(OR8)O—, —OP(═O)(H)O—, —OP(OH)O—, —(C═O)—O—, —O—(C═O)—, —(C═O)—, —Si(═O)—, —Si(R8)2—, —Ge(═O)—, and —Ge(R8)2—;
- each occurrence of R1 and R2 is independently selected from the group consisting of halogen, hydroxy, optionally substituted alkyl, optionally substituted alkoxy, optionally substituted alkenyl, optionally substituted alkynyl, aralkyl, (heterocyclo)alkyl, (heteroaryl)alkyl, (amino)alkyl, (alkylamino)alkyl, (dialkylamino)alkyl, (carboxamido)alkyl, (cyano)alkyl, alkoxyalkyl, hydroxyalkyl, heteroalkyl, optionally substituted cycloalkyl, optionally substituted cycloalkoxy, optionally substituted aryl, optionally substituted heterocyclo, and optionally substituted heteroaryl;
- or any two adjacent occurrences of R1 and R2 together with the atom to which they are attached form a 3- to 8-membered optionally substituted cycloalkyl, a 3- to 8-membered heterocyclo, a 3- to 8-membered optionally substituted aromatic, or a 3- to 8-membered heteroaromatic;
- R3 and R4 are each independently selected from the group consisting of hydrogen, halogen, hydroxy, optionally substituted alkyl, optionally substituted alkenyl, cycloalkenyl, optionally substituted cycloalkenyl, optionally substituted alkynyl, aralkyl, (heterocyclo)alkyl, (heteroaryl)alkyl, (amino)alkyl, (alkylamino)alkyl, (dialkylamino)alkyl, (carboxamido)alkyl, (cyano)alkyl, alkoxyalkyl, hydroxyalkyl, heteroalkyl, optionally substituted cycloalkyl, optionally substituted aryl, optionally substituted heterocyclo, and optionally substituted heteroaryl;
- R6 and R7 are each independently selected from a group consisting of hydrogen and alkyl;
- and
- R8 is selected from a group consisting of hydrogen, halogen, alkyl, alkenyl, alkynyl, aryl, carbonyl, alkoxyl, and optionally substituted forms thereof.
9 more elements
45-66. (canceled)
A method for producing polypropylene, the method comprising:
- forming a reaction mixture by mixing a silane component with a catalyst component, the catalyst component comprising a titanium catalyst, a electron donor, and a magnesium halide;
- and
- adding propylene to the reaction mixture to form a polypropylene batch, wherein a polydispersity index (PI) of the polypropylene batch is greater than 3, wherein a xylene solubles content of the polypropylene batch is less than 3% XS, and wherein a melt flow index of the polypropylene is greater than 5 g/10 min.
68-89. (canceled)
Dependencies are inferred from the claim text.