US 2018/0223529 A1 · OUTDOOR WOOD DECKING BOARD

An outdoor wood decking board for use in construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a wood core, formed from a first wood species, as a three-dimensional solid rigid wood body including a thickness (T1), a width (W1), and a length (L1), the wood core including a first wood face, a second wood face opposed to the first wood face, and dual opposite longitudinal wood side edges, wherein the first wood species is preselected from any one of a common grade North American Softwood species to form a common grade North American Softwood wood core;
wherein the common grade North American Softwood wood core is sized via a planer or a moulder to a configuration including a thickness of (T5) which is equal to ((T1)−T2));
wherein the common grade North American Softwood wood core is dried to a moisture content suitable for receiving an adhesive;
a facing wood veneer, formed from a third wood species as a three dimensional solid rigid wood finishing layer including the thickness (T2), the width (W1), and the length (L1), the facing wood veneer including a first wood finishing face having a non-cactile finish, a second wood finishing face opposed to the first wood finishing face, and dual opposing longitudinal facing wood veneer side edges, wherein the third wood species is preselected from any one of an exotic hardwood species free from growth characteristics that affect appearance or performance to form an exotic hardwood facing wood veneer;
the adhesive applied to the first wood face of the common grade North American Softwood wood core via an adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the second wood finishing face of the exotic hardwood facing wood veneer against the first wood face of the common grade North American Softwood wood core forming an exotic hardwood facing wood veneered common grade North American Softwood wood core, wherein the exotic hardwood facing wood veneered North American Softwood wood core includes the first wood finishing face of the exotic hardwood facing wood veneer displayed to a viewer, thereby, a plurality of outdoor wood decking boards adapted to be arranged along interior longitudinal wood side edges of each other form an assembled simulated non-cactile exotic hardwood outdoor deck floor of pre-configured dimensions;
and
wherein the exotic hardwood facing wood veneered North American Softwood wood core is sized to form the outdoor wood decking board via the planer or moulder to a configuration including the thickness (T1), a width (W2), wherein the width (W2) is about ¼ inch less than width (W1), and the length (L1).

4 more elements

An outdoor wood decking board for use in construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a wood core, formed from a first wood species, as a three-dimensional solid rigid wood body including a thickness (T1), a width (W1), and a length (L1), the wood core including a first wood face, a second wood face opposed to the first wood face, and dual opposite longitudinal wood side edges, wherein the first wood species is preselected from any one of a common grade North American Softwood species to form a common grade North American Softwood wood core;
wherein the common grade North America Softwood wood core is sized via a planer or a moulder to a configuration including the thickness of (T5) which is equal to ((T1)−(T2));
wherein the common grade North America Softwood wood core is dried to a moisture content suitable for receiving an adhesive, wherein the adhesive is a two-part emulsion-polymer-isocyanate adhesive;
a facing wood veneer, formed from a third wood species wherein the third wood species is an exotic hardwood species, as a three-dimensional solid rigid wood finishing layer including the thickness (T2), the width (W1), and the length (L1), the facing wood veneer including a first wood finishing face having a non-cactile finish, a second wood finishing face opposed to the first wood finishing face, and dual opposing longitudinal facing wood veneer side edges, wherein the second wood species is preselected from any one of the exotic hardwood species free from growth characteristics that affect appearance or performance to form an exotic hardwood facing wood veneer;
the two-part emulsion-polymer-isocyanate adhesive is applied to the first wood face of the common grade North America Softwood wood core via an adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the second wood finishing face of the exotic hardwood facing wood veneer against the first wood face of the common grade North America Softwood wood core forming an exotic hardwood facing wood veneered common grade North America Softwood wood core wherein the non-cactile exotic hardwood facing wood veneered common grade North America Softwood wood core includes the non-cactile first wood finishing face of the exotic hardwood facing wood veneer displayed to a viewer, thereby, a plurality of outdoor wood decking boards adapted to be arranged along interior longitudinal wood side edges of each other form an assembled simulated non-cactile exotic hardwood outdoor deck floor of pre-configured dimensions;
and
wherein the non-cactile exotic hardwood facing wood veneered common grade North America Softwood wood core is sized to form the outdoor wood decking board via the planer or moulder to a configuration including the thickness (T1), a width (W2) wherein the width (W2) is about ¼ inch less than width (W1), and the length (L1).

4 more elements

An outdoor wood decking board for use in the construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a wood core, formed from a first wood species, as a three-dimensional solid rigid wood body including a thickness (T1), a width (W1), and a length (L1), the wood core including a first wood face, a second wood face opposed to the first wood face, and dual opposite longitudinal wood side edges, wherein the first wood species is preselected from North American Softwood species of common grade, wherein the North American Softwood species is a tight knot western red cedar, to form a tight knot western red cedar wood core;
wherein the tight knot western red cedar wood core is sized via a planer or a moulder to a configuration including a thickness of (T5) which is equal to ((T1)−(T2));
wherein the tight knot western red cedar wood core is dried to a moisture content suitable for receiving an adhesive, wherein the adhesive is a two-part emulsion-polymer-isocyanate adhesive;
a facing wood veneer, formed from a second wood species, as a three dimensional solid rigid wood finishing layer including the thickness (T2), the width (W1), and the length (L1), the facing wood veneer including a first wood finishing face having a non-cactile finish, a second wood finishing face opposed to the first wood finishing face, and dual opposing longitudinal facing wood veneer side edges, wherein the second wood species is preselected from a clear grain North American Softwood species of superior grade free from growth characteristics that affect appearance or performance to form a clear grain North American Softwood facing wood veneer;
the two-part emulsion-polymer-isocyanate adhesive is applied to the first wood face of the tight knot western red cedar wood core via an adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the second wood finishing face of the clear grain North American Softwood facing wood veneer against the first wood face of the tight knot western red cedar wood core forming a clear grain North American Softwood facing wood veneered tight knot western red cedar wood core, wherein the clear grain North American Softwood facing wood veneered tight knot western red cedar wood core includes the non-cactile first wood finishing face of the clear grain North American Softwood facing wood veneer displayed to a viewer, thereby, a plurality of outdoor wood decking boards adapted to be arranged along interior longitudinal wood side edges of each other form an assembled simulated non-cactile clear grain North American Softwood outdoor deck floor of pre-configured dimensions;
and
wherein the clear grain North American Softwood facing wood veneered tight knot western red cedar wood core is sized to form the outdoor wood decking board via the planer or moulder to a configuration including the thickness (T1), a width (W2) wherein the width (W2) is about ¼ inch less than width (W1), and the length (L1).

4 more elements

An outdoor wood decking board for use in the construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a first wood core formed from a first wood species as a three-dimensional solid rigid wood body configured including a thickness (T3), a width (W1), and a length (L1), the first wood core including a first wood face1, a second wood face1 opposed to the first wood face1, and dual opposite longitudinal wood side edges1, wherein the first wood species is a tight knot western red cedar species to form a tight knot western red cedar wood core;
a second wood core formed as a second three-dimensional solid rigid wood body configured including the thickness (T3), the width (W1), and the length (L1), the second wood core including a first wood face2, a second wood face2 opposed to the first wood face2, and dual opposite longitudinal wood side edges2, wherein the second wood core is formed from the first wood species, the tight knot western red cedar species to form a second tight knot western red cedar wood core;
wherein the first tight knot western red cedar wood core and the second tight knot western red cedar wood core are each dried to a moisture content suitable for receiving an adhesive;
wherein the adhesive is a two-part emulsion-polymer-isocyanate adhesive;
the two-part emulsion-polymer-isocyanate adhesive is applied to the second wood face2 of the second tight knot western red cedar wood core and the second wood face1 of the first tight knot western red cedar wood core via an adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the first tight knot western red cedar wood core to the second tight knot western red cedar wood core forming a tight knot western red cedar face-to-face wood core including a thickness (T1) when the first tight knot western red cedar wood core and the second tight knot western red cedar wood core are pressed against each other in an automated hydraulic press under heat and pressure;
wherein the tight knot western red cedar face-to-face wood core is sized via a planer or moulder to a thickness of (T5), such that (T5) is equal to ((T1)−(T2));
a facing wood veneer formed from a third wood species, the third wood species being an exotic hardwood species, as a three-dimensional solid rigid exotic hard wood finishing layer including a thickness (T2), the thickness (T2), the width (W1), and the length (L1), the facing wood veneer including a first exotic hardwood finishing face having a non-cactile finish, a second exotic hardwood finishing face opposed to the first exotic hardwood finishing face, and dual opposing longitudinal facing exotic hardwood veneer side edges, to form an exotic hardwood facing wood veneer;
the two-part emulsion-polymer-isocyanate adhesive is applied to the first wood face of the first tight knot western red cedar wood core of the tight knot western red cedar face-to-face wood core via the adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the second exotic hardwood finishing face of the exotic hardwood facing wood veneer against the first wood face of the first tight knot western red cedar wood core of the tight knot western red cedar face-to-face wood core forming a non-cactile exotic hardwood veneered tight knot western red cedar face-to-face wood core such that the non-cactile first exotic hard wood finishing face of the non-cactile exotic hardwood facing wood veneer is displayed to a viewer, thereby, a plurality of outdoor wood decking boards adapted to be arranged along interior longitudinal side edges of each other form an assembled simulated non-cactile exotic hardwood outdoor deck floor of pre-configured dimensions;
and
wherein the non-cactile exotic hardwood veneered tight knot western red cedar face-to-face wood core is sized to form the outdoor wood decking board via the planer or moulder to a configuration including the thickness (T1), a width (W2) wherein the width (W2) is about ¼ inch less than width (W1), and the length (L1).

7 more elements

An outdoor wood decking board for use in the construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a first wood core formed from a first wood species as a three-dimensional solid rigid wood body configured including a thickness (T3), a width (W1), and a length (L1), the first wood core including a first wood face1, a second wood face1 opposed to the first wood face1, and dual opposite longitudinal wood side edges1, wherein the first wood species is a tight knot western red cedar species to form a tight knot western red cedar wood core;
a second wood core formed as a second three-dimensional solid rigid wood body configured including the thickness (T3), the width (W1), and the length (L1), the second wood core including a first wood face2, a second wood face2 opposed to the first wood face2, and dual opposite longitudinal wood side edges2, wherein the second wood core is formed from the first wood species, the tight knot western red cedar species, to form a second tight knot western red cedar wood core;
wherein the first tight knot western red cedar wood core and the second tight knot western red cedar wood core are each dried to a moisture content suitable for receiving an adhesive;
wherein the adhesive is a two-part emulsion-polymer-isocyanate adhesive;
the two-part emulsion-polymer-isocyanate adhesive is applied to the second wood face2 of the second tight knot western red cedar wood core and the second wood face1 of the first tight knot western red cedar wood core via an adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the first tight knot western red cedar wood core to the second tight knot western red cedar wood core forming a tight knot western red cedar face-to-face wood core including a thickness (T1) when the first tight knot western red cedar wood core and the second tight knot western red cedar wood core are pressed against each other in an automated hydraulic press under heat and pressure;
wherein the tight knot western red cedar face-to-face wood core is sized via a planer or moulder to a thickness of (T5), such that (T5) is equal to ((T1)−(T2));
a facing wood veneer is formed from a second wood species, the second wood species being a clear vertical grain western red cedar, as a three dimensional solid rigid clear vertical grain western red cedar wood finishing layer to form a clear vertical grain western red cedar facing wood veneer including a thickness (T2), the width (W1), and the length (L1), the clear vertical grain western red cedar facing wood veneer including a first clear vertical grain western red cedar wood finishing face, a second clear vertical grain western red cedar wood finishing face opposed to the first clear vertical grain western red cedar wood finishing face, and dual opposing longitudinal facing clear vertical grain western red cedar wood veneer side edges;
the two-part emulsion-polymer-isocyanate adhesive is applied to the first wood face1 of the first tight knot western red cedar wood core of the face-to-face wood core via the adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the second clear vertical grain western red cedar wood finishing face of the clear vertical grain western red cedar facing wood veneer against the first wood face1 of the first tight knot western red cedar wood core of the tight knot western red cedar face-to-face wood core forming a clear vertical grain western red cedar veneered tight knot western red cedar face-to-face wood core such that the non-cactile first clear vertical grain western red cedar wood finishing face of the clear vertical grain western red cedar wood facing wood veneer is displayed to a viewer, thereby, a plurality of outdoor wood decking boards adapted to be arranged along interior longitudinal side edges of each other form an assembled simulated non-cactile clear vertical grain western red cedar wood outdoor deck floor of pre-configured dimensions;
and
wherein the clear vertical grain western red cedar veneered tight knot western red cedar face-to-face wood core is sized to form the outdoor wood decking board via the planer or moulder to a configuration including the thickness (T1), a width (W2) wherein the width (W2) is ¼ inch less than width (W1), and the length (L1).

7 more elements

An outdoor wood decking board for use in construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a wood core, formed from a first wood species, as a three-dimensional solid rigid wood body including a thickness (T1), a width (W1), and a length (L1), the wood core including a first wood face, a second wood face opposed to the first wood face, and dual opposite longitudinal wood side edges, wherein the first wood species is preselected from any one of a common grade North American Softwood species to form a common grade North American Softwood wood core;
wherein the wood core is sized via a planer or a moulder to a configuration including a thickness of (T5) which is equal to ((T1)−(T2));
wherein the wood core is dried to a moisture content suitable for receiving an adhesive, the adhesive being a two-part polyurethane emulsion polymer;
a facing wood veneer, formed from a third wood species, the third wood species including an exotic hardwood species formed as a three-dimensional solid rigid wood finishing layer including a thickness (T2) where (T2) is equal to ⅛ inch, the width (W1), and the length (L1), the facing wood veneer including a first wood finishing face, a second wood finishing face opposed to the first wood finishing face, and dual opposing longitudinal facing wood veneer side edges, wherein the third wood species is preselected from any one of the exotic hardwood species free from growth characteristics that affect appearance or performance to form an exotic hardwood species facing wood veneer;
the two-part polyurethane emulsion polymer adhesive applied to the first wood face of the wood core via an adhesive spreading machine enabling and operable for providing a seamless permanent attachment of the second wood finishing face of the facing wood veneer against the first wood face of the wood core forming a facing wood veneered wood core including an exotic hardwood species facing wood veneered wood core, wherein the exotic hardwood facing wood veneered wood core includes the first exotic hardwood finishing face of the exotic hardwood facing wood veneer displayed to a viewer, thereby, a plurality of outdoor wood decking boards adapted to be arranged along interior longitudinal wood side edges of each other form an assembled simulated non-cactile exotic hardwood species outdoor deck floor of pre-configured dimensions;
and
wherein the exotic hardwood facing wood veneered wood core is sized to form the outdoor wood decking board via the planer or moulder to a configuration including the thickness (T1), a width (W2) wherein the width (W2) is ¼ inch less than width (W1), and the length (L1).

4 more elements

An outdoor wood decking board for use in construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a core, formed from a rigid solid substrate, as a three-dimensional solid rigid body including a thickness (T1), a width (W1), and a length (L1), the core including a first wood face, a second wood face opposed to the first wood face, a first end and a second end, and dual opposite longitudinal side edges;
wherein the rigid solid substrate is a wood plastic composite enabling and operable to form a wood plastic composite core;
wherein the wood plastic composite core is sized via a planer or a moulder to a configuration including a thickness of (T5) which is equal to ((T1)−(T2);
a facing wood veneer, formed from a third wood species, as a three dimensional solid rigid wood finishing layer including a thickness (T2) where (T2) is equal to ⅛ inch, the width (W1), and the length (L1), the facing wood veneer including a first wood finishing face having a non-cactile finish, a second wood finishing face opposed to the first wood finishing face, a first finishing end, a second finishing end, and dual opposing longitudinal facing wood veneer side edges;
wherein the third wood species is an exotic hardwood wood species forming an exotic hardwood facing wood veneer;
wherein the exotic hardwood species is selected from the group consisting of Angelim pedra;
Angelim vermelho;
(Balau) Shorea spp.;
(Mukulungu);
Autranella congolensis;
(Tigerwood) Astronium graveolens;
African Padauk (Pterocarpus soyauxii);
African Walnut (Lovoa trichilioides);
African Mahogany Khaya anthotheca;
Khaya grandifoliola;
Khaya ivorensis;
Khaya senegalensis;
Hondoran Mahogany—Swietenia macrophylla;
and Cuba Mahogany Swietenia mahogany;
and Mexican Mahogany (Swietnia bumilis), Swietenia mahogani;
Bamboo (Phyllostachys and Bambusa genera);
Bosse, Guarea (Guarea spp., G. cedrata and G. thompsonii);
Bulletwood, Massaranduba (Manilkara bidentata);
Burma Padauk (Pterocarpus macrocarpus);
Cancharana (Cabralea cangerana);
Cebil (Anadenanthera colubrina);
Chico Zapote, Zapote, Sapodilla (Manilkara zapota);
Cumaru (Dipteryx odorata);
Ipe (Handroanthus species);
Iroko (Milicia excelsa, M. regia (syn. Chlorophora excelsa, C. regia));
Jatoba (Hymenaea courbaril);
Koa (Acacia Koa);
Santos Mahogany (Myroxylon balsamum), (Meliaceae species);
Makore (Tieghemella species);
African Padauk (Pterocarpus soyauxii);
Purple Heart (Peltogyne spp.);
River Red Gum (Eucalyptus camaldulensis);
Sapele (Entandrophragma cylindricum);
Shedua (Ovangkol) (Guibourtia ehia);
Sirari (Guibourtia hymenaeifolia);
Spanish Cedar (Cedrela odorata);
Tamarind (Tamarindus indica);
Teak (Tectona grandis);
Ebony Blackbead (Ebenopsis ebano);
African Blackwood (Dalbergia melanoxylon);
and Bismarck Black Myzomela (Myzomela pammelaena);
an adhesive applied to the first wood face of the wood plastic composite core, wherein the adhesive is a two-part emulsion-polymer-isocyanate adhesive, enabling and operable for providing a seamless permanent attachment of the second wood finishing face of the exotic hardwood facing wood veneer against the first wood face of the wood plastic composite core forming an exotic hardwood facing wood veneered wood plastic composite core, wherein the exotic hardwood facing wood veneered wood plastic composite core includes the first wood finishing face of the exotic hardwood facing wood veneer displayed to a viewer, thereby, a plurality of outdoor wood decking boards arranged along interior longitudinal side edges of each other form an assembled simulated non-cactile exotic hardwood veneered outdoor deck floor of pre-configured dimensions;
and
wherein the exotic hardwood facing wood veneered wood plastic composite core is sized via a moulder to form the outdoor wood decking board configured including the thickness of (T1), a width of (W2) which is about ¼ inch less than the width (W1), and the length (L1).

46 more elements

An outdoor wood decking board for use in construction of an outdoor deck floor, the outdoor wood decking board, comprising:

a core, formed from a rigid solid substrate, as a three-dimensional solid rigid body including a thickness (T1), a width (W1), and a length (L1), the core including a first wood face, a second wood face opposed to the first wood face, a first end and a second end, and dual opposite longitudinal side edges;
wherein the rigid solid substrate is a cement board enabling and operable to form a cement board core;
wherein the cement board core is sized via a planer or a moulder to a configuration including a thickness of (T5) which is equal to ((T1)−(T2));
a facing wood veneer, formed from a third wood species, as a three dimensional solid rigid wood finishing layer including a thickness (T2) where (T2) is equal to ⅛ inch, the width (W1), and the length (L1), the facing wood veneer including a first wood finishing face having a non-cactile finish, a second wood finishing face opposed to the first wood finishing face, a first finishing end, a second finishing end, and dual opposing longitudinal facing wood veneer side edges;
wherein the third wood species is an exotic hardwood wood species forming an exotic hardwood facing wood veneer;
wherein the exotic hardwood species is selected from the group consisting of Angelim pedra;
Angelim vermelho;
(Balau) Shorea spp.;
(Mukulungu);
Autranella congolensis;
(Tigerwood) Astronium graveolens;
African Padauk (Pterocarpus soyauxii);
African Walnut (Lovoa trichilioides);
African Mahogany Khaya anthotheca;
Khaya grandifoliola;
Khaya ivorensis;
Khaya senegalensis;
Hondoran Mahogany—Swietenia macrophylla;
and Cuba Mahogany Swietenia mahogany;
and Mexican Mahogany (Swietnia bumilis), Swietenia mahogani;
Bamboo (Phyllostachys and Bambusa genera);
Bosse, Guarea (Guarea spp., G. cedrata and G. thompsonii);
Bulletwood, Massaranduba (Manilkara bidentata);
Burma Padauk (Pterocarpus macrocarpus);
Cancharana (Cabralea cangerana);
Cebil (Anadenanthera colubrina);
Chico Zapote, Zapote, Sapodilla (Manilkara zapota);
Cumaru (Dipteryx odorata);
Ipe (Handroanthus species);
Iroko (Milicia excelsa, M. regia (syn. Chlorophora excelsa, C. regia));
Jatoba (Hymenaea courbaril);
Koa (Acacia Koa);
Santos Mahogany (Myroxylon balsamum), (Meliaceae species);
Makore (Tieghemella species);
African Padauk (Pterocarpus soyauxii);
Purple Heart (Peltogyne spp.);
River Red Gum (Eucalyptus camaldulensis);
Sapele (Entandrophragma cylindricum);
Shedua (Ovangkol) (Guibourtia ehia);
Sirari (Guibourtia hymenaeifolia);
Spanish Cedar (Cedrela odorata);
Tamarind (Tamarindus indica);
Teak (Tectona grandis);
Ebony Blackbead (Ebenopsis ebano);
African Blackwood (Dalbergia melanoxylon);
and Bismarck Black Myzomela (Myzomela pammelaena);
an adhesive applied to the first wood face of the cement board core, wherein the adhesive is a two-part emulsion-polymer-isocyanate adhesive, enabling and operable for providing a seamless permanent attachment of the second wood finishing face of the exotic hardwood facing wood veneer against the first wood face of the cement board core forming an exotic hardwood facing wood veneered cement board core, wherein the exotic hardwood facing wood veneered cement board core includes the non-cactile first finishing face of the exotic hardwood facing wood veneer displayed to a viewer, thereby, a plurality of outdoor wood decking boards arranged along interior longitudinal side edges of each other form an assembled simulated non-cactile exotic hardwood veneered outdoor deck floor of pre-configured dimensions;
and
wherein the exotic hardwood facing wood veneered cement board core is sized via a moulder to form the outdoor wood decking board configured including the thickness of (T1), a width of (W2) which is about ¼ inch less than the width (W1), and the length (L1).

46 more elements