Method of manufacturing treated sheet and method of manufacturing resin multilayer substrate
AssigneeMurata Manufacturing Co., Ltd.
InventorsRyosuke TAKADA, Hiroyuki OHATA
Life of this patent
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Abstract
A method of manufacturing a treated sheet includes preparing a resin layer composite including a resin sheet and a thermoplastic resin layer supported on one surface of the resin sheet, applying a dispersion liquid including a powdery thermoplastic resin raw material onto a surface of the thermoplastic resin layer opposite to the resin sheet, and fusing the thermoplastic resin raw material to the thermoplastic resin layer by irradiating, with light from a flash lamp, a coating of the thermoplastic resin raw material formed in the applying step. The thermoplastic resin raw material has a melting point higher than the glass transition point of a resin that is a primary material of the resin sheet.
Claims16
A method of manufacturing a treated sheet, the method comprising:
- preparing a resin layer composite including a resin sheet and a thermoplastic resin layer supported on one surface of the resin sheet;
- applying a dispersion liquid including a powdery thermoplastic resin raw material onto a surface of the thermoplastic resin layer opposite to the resin sheet;
- and
- fusing the thermoplastic resin raw material to the thermoplastic resin layer by irradiating a coating of the thermoplastic resin raw material formed in the applying step with light from a flash lamp;
- wherein
- the thermoplastic resin raw material has a melting point higher than a glass transition point of a resin that is a primary material of the resin sheet.
A method of manufacturing a resin multilayer substrate, the method comprising:
- preparing a resin layer composite including a resin sheet, a thermoplastic resin layer supported on one surface of the resin sheet, and a conductive pattern disposed on a surface of the thermoplastic resin layer opposite to the resin sheet;
- applying a dispersion liquid including a powdery thermoplastic resin raw material onto a surface of the thermoplastic resin layer opposite to the resin sheet so as to cover the conductive pattern;
- fusing the thermoplastic resin raw material to the thermoplastic resin layer by irradiating, with light from a flash lamp, a coating of the thermoplastic resin raw material formed in the applying step;
- removing the resin sheet from the resin layer composite after the fusing step;
- stacking another resin layer on a surface of the resin layer composite subjected to the step of removing the resin sheet, the surface being located at a side at which the thermoplastic resin raw material is fused;
- and
- integrating a stack including the resin layer composite and the other resin layer by applying heat and pressure to the stack;
- wherein
- the thermoplastic resin raw material has a melting point higher than a glass transition point of a resin that is a primary material of the resin sheet.
Dependencies are inferred from the claim text.