Biobased production of functionalized alpha-substituted acrylates and c4-dicarboxylates
AssigneeBioamber S.A.S.
InventorsMan Kit LAU, Cathy Staloch HASS, Hayat Nuru AHMED, Ralph Thomas BAKER, James R. MILLIS, Indira THAPA
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Abstract
The description provides, inter alia, recombinant microorganisms, engineered metabolic pathways, chemical catalysts, and products produced through the use of the described methods and materials. The products produced include functionalized alpha substituted C4 dicarboxylic acids and functionalized acrylic acids and salts, esters and lactones thereof.
Claims115
A recombinant microorganism comprising functionalized alpha substituted C4 dicarboxylic acid, wherein the functional alpha substitution is selected from an alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>2, and at least one recombinant nucleic acid sequence encoding at least one enzyme selected from a transaminase (FIG. 4, row A), a synthase (FIG. 4, row B), a dehydratase (FIG. 4, row C), a hydratase (FIG. 4, row D), a dehydrogenase (FIG. 4, row E), a cis-trans isomerase (FIG. 4, row F), a cyclase, lactonase, lactamase (FIG. 4, row G), an esterase (FIG. 4, row H), a reductase (FIG. 6, row C), a decarboxylase (FIG. 6, row D), and an aldehyde reductase (FIG. 6, row E).
A method for making a functionalized alpha substituted acrylate, or a salt or ester thereof, the method comprising contacting a functionalized alpha substituted C4 dicarboxylic acid or functionalized alpha substituted 3-hydroxypropionic acid, or a salt, ester, or lactone thereof, with a metal catalyst.
A method for making a compound of Formula I:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1, and R2 is individually selected from H and a protecting group, and n is equal to 1 or greater;
- the method comprising contacting a metal catalyst with a composition comprising a compound of Formula II, III, or IV:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1, and protecting groups thereof, and R2, R3, R4 is individually selected from H and a protecting group and n is equal to 1 or greater.
A method for making a compound of Formula V:
- or a salt thereof,
- wherein:
- each R1 is selected from H or CH3, and R2 and R3 are selected from H or a protecting group, and n is equal to 1 or greater;
- the method comprising contacting a metal catalyst with composition comprising a compound of Formula VI, VII, or VIII:
- or a salt thereof,
- wherein:
- each R1 is selected from H or CH3, and R2, R3, and R4 are individually selected from H or a protecting group and n is equal to 1 or greater.
A method for making a derivative of a functionalized alpha substituted C4 dicarboxylic acid and a compound having formula I, the method comprising contacting a compound selected from formula II, III and IV or a salt, ester or lactone thereof, with a metal catalyst, wherein said derivative of functionalized alpha substituted C4 dicarboxylic acid is selected from:
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1, and R2 is individually selected from H and a protecting group, and R2 is individually selected from H and a protecting group, and n is equal to 1 or greater.
A method for making a composition comprising a compound having a Formula I:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and protecting groups thereof, R2 is individually selected from H and a protecting group, and n is equal to 1 or greater, when n is greater than 1, R1 can be selected from a carboxylate or methyl;
- and at least one derivative of a functionalized alpha substituted C4 carboxylic acid;
- the method comprising contacting a metal catalyst with a composition comprising a compound of Formula II, III, or IV:
- or a salt thereat,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1 and protecting groups thereof, and R2, R3, R4 is individually selected from H and a protecting group and n is equal to 1 or greater.
A method for making a compound having a Formula I:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate and protecting groups thereof, R2 is individually selected from H and a protecting group, and n is equal to 1 or greater;
- the method comprising:
- contacting a metal catalyst with a functionalized alpha substituted dicarboxylic acid selected from:
- Formula II, III, or IV, or salts or esters thereof, wherein the beta carboxylate of the functionalized alpha substituted dicarboxylic acid is selectively decarboxylated.
A method for making a hydroxyalkyl alpha substituted acrylic acid, or a salt, lactone or ester thereof, the method comprising contacting a hydroxyalkyl alpha substituted C4 dicarboxylic acid, or a salt, ester, or lactone thereof, with a metal catalyst.
A method for making a compound of Formula I:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1 and protecting groups thereof, and R2 is individually selected from H and a protecting group, and n is equal to 1 or greater;
- the method comprising contacting a metal catalyst with a composition comprising a functionalized alpha substituted malic acid, a functionalized alpha substituted maleic acid, a functionalized alpha substituted fumaric acid or a salt, ester or lactone thereof.
The method of method 42, wherein the promoter comprises sulfur.
A composition comprising a functionalized alpha substituted acrylic acid or a salt, ester or lactone thereof, and one or more compounds selected from an alpha-(hydroxymethyl) malic acid, an alpha-(2-hydroxypropyl) malic acid, an alpha-(1-hydroxyethyl) malic acid and an alpha-(2-hydroxyethyl) malic acid or salts or esters thereof.
A method for making a compound of Formula I:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1, and R2 is individually selected from H and a protecting group, and n is equal to 1 or greater;
- the method comprising heating a functionalized alpha substituted 3HP to dehydrate the functionalized alpha substituted 3HP and produce a compound having the Formula I.
A recombinant microorganism comprising a functionalized alpha substituted acrylic acid, wherein the functional alpha substitution is selected from an alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>2, and at least one recombinant nucleic acid sequence encoding at least one enzyme selected from a transaminase (FIG. 12, row A), a synthase (FIG. 12, row B), a dehydratase (FIG. 12, row C), a hydratase (FIG. 12, row D), a dehydrogenase (FIG. 12, row E), a cis-trans isomerase (FIG. 12, row F), a cyclase, lactonase, lactamase (FIG. 12, row G), an esterase (FIG. 12, row H), a decarboxylase (FIG. 12, row I), a reductase (FIG. 14, row C), a decarboxylase (FIG. 14, row D), a reductase (FIG. 14, row E), a CoA transferase (FIG. 14, row F), and a 3HP-CoA dehydratase (FIG. 14, row G).
A recombinant microorganism comprising a hydroxymethyl malonyl-CoA and a recombinant nucleic acid sequence encoding an enzyme selected from a CoA transferase (FIG. 16, row A), a CoA carboxylase (FIG. 16, row B), CoA transferase (FIG. 16, row C), a reductase (FIG. 16, row D), a dehydrogenase (FIG. 16, row D), a 3HP CoA-dehydratase (FIG. 16, row E), a CoA transferase (FIG. 16, row F), a carboxylase (FIG. 16, row G), a CoA transferase (FIG. 16, row H), an oxi-reductase (FIG. 16, row I), a reductase (FIG. 16, row J), a dehydratase (FIG. 16, row K), and a CoA transferase (FIG. 16, row L).
A recombinant microorganism comprising a hydroxymethyl malonyl-CoA and a recombinant nucleic acid sequence encoding an enzyme selected from a CoA transferase (FIG. 16, row A), a CoA carboxylase (FIG. 16, row B), CoA transferase (FIG. 16, row C), a reductase (FIG. 16, row D), a dehydrogenase (FIG. 16, row D), a 3HP CoA-dehydratase (FIG. 16, row E), a CoA transferase (FIG. 16, row F), a carboxylase (FIG. 16, row G), a CoA transferase (FIG. 16, row H), an oxi-reductase (FIG. 16, row I), a reductase (FIG. 16, row J), and a CoA transferase (FIG. 16, row L).
A recombinant microorganism comprising a compound selected from 2-methylene-succinyl semialdehyde, alpha-hydroxyethyl acrylate and tulipalin A, and a recombinant nucleic acid sequence encoding an enzyme selected from an oxi-reductase (FIG. 18, Table 7, row A), a reductase (FIG. 18, Table 7, row B), a cyclase (FIG. 18, Table 7, row C), a lactonase (FIG. 18, Table 7, row C), a lactamase (FIG. 18, Table 7, row C) and combinations thereof.
A recombinant microorganism comprising an alpha-substituted 3-hydroxypropionic acid and a recombinant nucleic acid sequence encoding an enzyme selected from a CoA transferase (FIG. 16, row A), a CoA carboxylase (FIG. 16, row B), CoA transferase (FIG. 16, row C), a reductase (FIG. 16, row D), a dehydrogenase (FIG. 16, row D), a carboxylase (FIG. 16, row G), a CoA transferase (FIG. 16, row H), an oxi-reductase (FIG. 16, row I), and a reductase (FIG. 16, row J).
A recombinant microorganism comprising an alpha-substituted malonyl-CoA and a recombinant nucleic acid sequence encoding an enzyme selected from a CoA transferase (FIG. 16, row A), a CoA carboxylase (FIG. 16, row B), CoA transferase (FIG. 16, row C), a reductase (FIG. 16, row D), a dehydrogenase (FIG. 16, row D), a carboxylase (FIG. 16, row G), a CoA transferase (FIG. 16, row H), an oxi-reductase (FIG. 16, row I), and a reductase (FIG. 16, row J).
A recombinant microorganism comprising an alpha-substituted malonic semialdehyde and a recombinant nucleic acid sequence encoding an enzyme selected from a CoA transferase (FIG. 16, row A), a CoA carboxylase (FIG. 16, row B), CoA transferase (FIG. 16, row C), a reductase (FIG. 16, row D), a dehydrogenase (FIG. 16, row D), a carboxylase (FIG. 16, row G), a CoA transferase (FIG. 16, row H), an oxi-reductase (FIG. 16, row I), and a reductase (FIG. 16, row J).
A method for making an alpha-substituted acrylic acid of the formula:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1, and n is equal to 1 or greater;
- the method comprising dehydrating an alpha-substituted 3-hydroxypropionic acid to produce the alpha-substituted acrylic acid.
A compound of the formula:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1, and n is equal to 1 or greater.
A compound of the formula:
- or a salt thereof,
- wherein:
- each R1 is selected from alkyl (longer than methyl), hydroxy, hydroxyalkyl, branched hydroxyalkyl, alkoxy, branched alkyl, amino, branched amino alkyl, phenyl, alkyl substituted phenyl, —S—, —SH, —SeH, —Se—, hydroxyaromatic, aminoaromatic, formyl, carbamoyl, indolyl, guanidinyl, and carboxylate when n>1, and n is equal to 1 or greater.
Dependencies are inferred from the claim text.