Hard mask layer to reduce loss of isolation material during dummy gate removal

Abstract

A method includes providing a starting semiconductor structure, the starting semiconductor structure including a semiconductor substrate with active region(s) separated by isolation regions, the active region(s) including source/drain regions of epitaxial semiconductor material, dummy gate structures adjacent each source/drain region, the dummy gate structures including dummy gate electrodes with spacers adjacent opposite sidewalls thereof and gate caps thereover, and openings between the dummy gate structures. The method further includes filling the openings with a dielectric material, recessing the dielectric material, resulting in a filled and recessed structure, and forming a hard mask liner layer over the filled and recessed structure to protect against loss of the recessed dielectric material during subsequent removal of unwanted dummy gate electrodes. A resulting semiconductor structure formed by the method is also provided.

Dependencies are inferred from the claim text.