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US 2018/0105197 A1Published application
Worm gear hub
AssigneeSteering Solutions IP Holding Corporation
InventorsJeffrey E. Beyerlein, Alan G. Turek, Jesse A. Heather
Life of this patent
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Abstract
A method of making a worm gear. The method includes forming a gear blank having a plurality of individual lugs formed about an outer circumferential edge of said blank to facilitate a uniform flow of a material around said plurality of individual lugs. The method also includes molding said material around said plurality of individual lugs to form a ring.
Claims12
An electric power steering system comprising:
- a steering shaft connected to a handwheel at one end and a rack and pinion steering mechanism at an opposite end;
- a steering assist unit comprising an electric motor operated by a controller and driving a worm and a worm gear interposed between said worm and said steering shaft, said worm having worm teeth and said worm gear fitted on said steering shaft;
- said worm gear further comprising:
- a disk having a first face axially disposed opposite a second face;
- a first plurality of individual lugs formed on said first face circumferentially adjacent an outer circumferential edge of said disk, wherein each lug of said first plurality of individual lugs having a first inner circumferential edge formed on said first face along a first retaining diameter, said first retaining diameter generally less than a disk diameter, circumferentially adjacent lugs of said first plurality of individual lugs having a first circumferential spacing therebetween;
- a ring overlaying a portion of said disk including said first plurality of individual lugs, said ring having an outer diameter, said outer diameter generally greater than said disk diameter;
- and
- a plurality of gear teeth on an outer edge surface of said ring for meshing with said worm teeth.
5 more elements
A method of making a worm gear comprising:
- forming a gear blank having a plurality of individual lugs formed about an outer circumferential edge of said blank to facilitate a uniform flow of a material around said plurality of individual lugs;
- and
- molding said material around said plurality of individual lugs to form a ring.
Dependencies are inferred from the claim text.