# US 2018/0026403 A1 · Electrical Connector and Modules for High-Speed Connectivity

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- Number: US 2018/0026403 A1
- Document ID: US20180026403A1
- Status: Published application
- Kind: A1
- Application number: 15/654,483
- Filed: 2017-07-19
- Published: 2018-01-25
- Earliest claimed: 2016-07-20
- Assignees: PIC Wire & Cable, Inc.
- Applicants: PIC Wire & Cable, Inc.
- Inventors: Phong Dang; Phong Thao
- Web page: https://patentgrep.com/patent/US20180026403A1

## CPC

- H01R 13/6596: the conductive member being a metal grounding panel
- H01R 13/434: by separate resilient locking means on contact member, e.g. retainer collar or ring around contact member
- H01R 13/5841: {allowing different orientations of the cable with respect to the coupling direction}
- H01R 13/623: Casing or ring with helicoidal groove
- H01R 13/6463: using twisted pairs of wires
- H01R 13/6589: with wires separated by conductive housing parts
- H01R 13/6592: the conductive member being a shielded cable
- H01R 24/28: Coupling parts carrying pins, blades or analogous contacts and secured only to wire or cable
- H01R 13/508: assembled by {a separate} clip or spring
- H01R 13/512: assembled by screw or screws
- H01R 13/622: Screw-ring or screw-casing (H01R13/623 takes precedence)
- H01R 13/74: Means for mounting coupling parts in openings of a panel
- H01R: ELECTRICALLY-CONDUCTIVE CONNECTIONS; STRUCTURAL ASSOCIATIONS OF A PLURALITY OF MUTUALLY-INSULATED ELECTRICAL CONNECTING ELEMENTS; COUPLING DEVICES; CURRENT COLLECTORS

## Abstract

A connector system having a plurality of high-speed connector modules, an anti-decoupling connector shell, and a multi axis backshell is provided. The high-speed module provides a low signal degradation electrically conductive signal path for terminated wires of twisted pairs of wires. The high-speed module additionally provides for dense placement of the terminated wires within the connector shell. The connector shell provides an anti-decoupling mechanism to prevent decoupling of the connector shell from a socket type connector shell resulting from typical forces applied to the connector shell. The multi-axis backshell provides mechanisms to toollessly adjust the angle of the various components making up the backshell which in turn provides a specifically angled path for cables contained within the backshell.

## Claims

### Claim 1

A connector module comprising:
an electrically conductive isolator comprising:
a first cavity configured to receive a cable containing a plurality of twisted pairs of wires;
a forward section having a plurality of channels, each channel having at least one horizontal wall and at least one vertical wall, each channel configured to receive a twisted pair of the plurality of twisted pairs; and
a junction between the first cavity and the forward section, the junction configured to receive the cable and separate each twisted pair of the plurality of twisted pairs of wires into a different channel of the forward section;
a first insulating member having a plurality of indentations and coupled to at least a portion of the horizontal and vertical walls of the channels;
a plurality of electrical contacts situated in the indentations of the first insulating member and electrically coupled to an end of each wire in each twisted pair of the plurality of twisted pairs; and
a second insulating member surrounding the first insulating member and the conductors.

### Claim 2 (depends on 1)

The connector module of claim 1 further comprising an electrically conductive top isolator removably coupled to an exposed upper section of the first cavity to hold the cable within the first cavity of the electrically conductive isolator.

### Claim 3 (depends on 1)

The connector module of claim 1, wherein a bottom bracket is removably coupled to the junction, and wherein the bottom bracket comprises the first cavity.

### Claim 4 (depends on 3)

The connector module of claim 3, wherein the bottom bracket comprises a second cavity to receive a cable containing a plurality of twisted pairs of wires.

### Claim 5 (depends on 4)

The connector module of claim 4, wherein the second cavity is sized to receive a different sized cable than the first cavity.

### Claim 6 (depends on 4)

The connector module of claim 4, wherein the second cavity is sized to receive a same sized cable as the first cavity.

### Claim 7 (depends on 1)

The connector module of claim 1, wherein the plurality of electrical contacts on a first side of the horizontal wall are arranged in a linear configuration.

### Claim 8 (depends on 1)

The connector module of claim 1, wherein the isolator provides a grounding path from the connector module.

### Claim 9

A decoupling resistive connector shell comprising:
a coupling nut having a first engagement structure and a second engagement structure;
a top insert coupled to the coupling nut and a first annular opening;
a bottom insert coupled to the top insert having first anti-rotation engagement portion and a second annular opening aligned with the first annular opening; and
an anti-decoupling ring disposed around a portion of the top and bottom inserts and moveable between a first position and a second position, wherein the anti-decoupling ring is engaged with the second engagement structure of the coupling nut when in the first position and disengaged from the second engagement structure of the coupling nut when in the second position, and a second anti-rotation engagement portion engaged with the first anti-rotation engagement portion to thereby resist rotation of the anti-decoupling ring around the top and bottom inserts, and in turn prevent rotation of the coupling nut through engagement with the second engagement structure when the anti-decoupling ring is in the first position.

### Claim 10 (depends on 9)

The decoupling resistive connector shell of claim 9, wherein the first anti-rotation engagement portion is a notch and the second anti-rotation engagement portion is a flange, wherein the flange is received by the notch.

### Claim 11 (depends on 9)

The decoupling resistive connector shell of claim 9, further comprising at least one spring positioned between the anti-decoupling ring and the bottom insert to bias the anti-decoupling ring to the first position.

### Claim 12 (depends on 9)

The decoupling resistive connector shell of claim 9, wherein the first engagement structure is a threaded portion.

### Claim 13

A multiple axis backshell for tool-less reconfiguration comprising:
a forward member having an engagement structure for selectively coupling the backshell to a connector shell and a first pivot structure;
a rearward member having an annular opening for receiving a plurality of cables and a second pivot structure; and
an engageable attachment mechanism coupling the first pivot to the second pivot such that when the attachment mechanism is engaged the reward member can freely rotate around the forward member and when the attachment mechanism is disengaged the reward member is fixed at a specific angle relative to the forward member.

### Claim 14 (depends on 13)

The multiple axis backshell of claim 13, further comprising a set screw moveable between a first position and a second position, wherein the set screw allows rotation of the rearward member around the forward member when in the first position, inhibits rotation of the rearward member around the forward member when in the second position.

### Claim 15 (depends on 13)

The multiple axis backshell of claim 13 wherein the reward member can rotate up to 180 degrees around the forward member when the attachment mechanism is engaged.

### Claim 16 (depends on 13)

The multiple axis backshell of claim 13 wherein the reward member can rotate up to 180 degrees around the forward member when the attachment mechanism is engaged

### Claim 17

A connector shell comprising:
a first connector module sized to contain a plurality of cables, the first connector module providing a separate electrically conductive path for individual wires contained within the first plurality of cables;
a second connector module sized to contain a second plurality of cables, the second connector providing a separate electrically conductive path for individual wires contained within the second plurality of cables; and
a housing having conduits sized and shaped to contain the first and second connector modules, the housing providing a grounding path for noise and interference form the first and second connector modules.

### Claim 18

A connector comprising:
a connector shell comprising:
a coupling nut having a first engagement structure and a second engagement structure;
a top insert coupled to the coupling nut and having a first conduit;
a bottom insert coupled to the top insert having a second conduit aligned with the first conduit; and
an anti-decoupling ring disposed around a portion of the top and bottom inserts and slideably moveable between a first position and a second position, wherein the anti-decoupling ring is engaged with the second engagement structure of the coupling nut when in the first position and disengaged from the second engagement structure of the coupling nut when in the second position;
an electrically conductive isolator including a first cavity configured to receive a cable containing a plurality of twisted pairs of wires and a forward section having a plurality of channels, each channel having at least one horizontal wall and at least one vertical wall, each channel configured to receive a twisted pair of the plurality of twisted pairs, and a junction between the first cavity and the forward section,
a first insulating member having a plurality of indentations and coupled to at least a portion of the horizontal and vertical walls of the channels;
a plurality of electrical contacts situated in the indentations of the first insulating member and electrically coupled to an end of each wire in each twisted pair of the plurality of twisted pairs;
a second insulating member surrounding the first insulating member and the conductors,
wherein the electrically conductive isolator, first insulating member, plurality of electrical contacts, and second insulating member are positioned within the first conduit and second conduit of the connector shell.

### Claim 19 (depends on 18)

The connector module of claim 18, wherein a bottom bracket is removably coupled to the junction, and wherein the bottom bracket comprises the first cavity.

### Claim 20 (depends on 18)

The connector module of claim 18, further comprising a multiple axis backshell.
