# US 2018/0025880 A1 · Thin protection element > Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt - Number: US 2018/0025880 A1 - Document ID: US20180025880A1 - Status: Published application - Kind: A1 - Application number: 15/648,713 - Filed: 2017-07-13 - Published: 2018-01-25 - Earliest claimed: 2016-07-19 - Assignees: Changwei Ho; Suzhou Join Technology Innovation - Applicants: Suzhou Join Technology Innovation - Inventors: Changwei Ho; Haifeng Wang; Yi Chen - Web page: https://patentgrep.com/patent/US20180025880A1 ## CPC - H01H 85/143: Electrical contacts; Fastening fusible members to such contacts - H01H 85/06: characterised by the fusible material (H01H85/11 takes precedence) - H01H 85/08: characterised by the shape or form of the fusible member - H01H 85/12: Two or more separate fusible members in parallel - H01H 85/157: Ferrule-end contacts - H01H: ELECTRIC SWITCHES; RELAYS; SELECTORS; EMERGENCY PROTECTIVE DEVICES (contact cables H01B7/10; electrolytic self-interrupters H01G9/18; emergency protective circuit arrangements H02H; switching by electronic means without contact-making H03K17/00) ## Abstract Disclosed is a thin protection element having at least two electrodes provided installed on an insulating substrate and provide for electrically connecting an external circuit, a fuse structure electrically coupled between the at least two electrodes and provided for fusing at a predetermined temperature, and a shielding structure for at least shielding the fuse structure. The shielding structure is made of an insulating thermoplastic material and directly coated onto a surface of the fuse structure by a film formation technology, and deformable to cope with the protrusion of the melted fuse structure to prevent the fuse structure from being ruined or damaged by the protrusion of the fuse structure. The invention can reduce the total volume of the protection element and facilitate the development of thin products effectively. ## Claims ### Claim 1 A thin protection element, comprising: at least two electrodes, installed on an insulating substrate, for electrically coupling an external circuit; a fuse structure, electrically coupled between the at least two electrodes, for fusing at a predetermined temperature; and a shielding structure, for at least shielding the fuse structure, characterized in that the shielding structure is made of an insulating thermoplastic material and directly coated onto a surface of the fuse structure by a film formation technology. ### Claim 2 (depends on 1) The thin protection element of claim 1, wherein the fuse structure is made of an alloy. ### Claim 3 (depends on 1) The thin protection element of claim 1, wherein the fuse structure is formed by stacking two metal layers of different melting points. ### Claim 4 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a high melting point metal layer and a low melting point metal layer sequentially installed from bottom to top. ### Claim 5 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a low melting point metal layer and a high melting point metal layer sequentially installed from bottom to top. ### Claim 6 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a high melting point metal layer, a low melting point metal layer and a high melting point metal layer sequentially installed from bottom to top. ### Claim 7 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a low melting point metal layer, a high melting point metal layer and a low melting point metal layer sequentially installed from bottom to top. ### Claim 8 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a high melting point metal layer, a high melting point metal layer and a low melting point metal layer sequentially installed from bottom to top. ### Claim 9 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a low melting point metal layer, a high melting point metal layer, a high melting point metal layer and a high melting point metal layer sequentially installed from bottom to top. ### Claim 10 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a high melting point metal layer, a low melting point metal layer, a high melting point metal layer and a high melting point metal layer sequentially installed from bottom to top. ### Claim 11 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a high melting point metal layer, a high melting point metal layer, a low melting point metal layer and a high melting point metal layer sequentially installed from bottom to top. ### Claim 12 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a high melting point metal layer, a high melting point metal layer, a high melting point metal layer and a low melting point metal layer sequentially installed from bottom to top. ### Claim 13 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin and a copper layer made of copper; the tin layer and the copper layer have a volume ratio of 30:1˜120:1; the copper layer has a thickness falling within a range of 0.1˜2 μm; and the tin layer has a thickness falling within a range of 3˜240 μm. ### Claim 14 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin and a copper layer made of copper; the tin layer and the copper layer have a volume ratio of 60:1; the copper layer has a thickness of 1.5 μm; and the tin layer has a thickness of 90 μm. ### Claim 15 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin and a nickel layer made of nickel; the tin layer and the nickel layer have a volume ratio of 50:1˜160:1; the nickel layer has a thickness falling within a range of 0.1˜2 μm; and the tin layer has a thickness falling within a range of 5˜320 μm. ### Claim 16 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin and a nickel layer made of nickel; the tin layer and the nickel layer have a volume ratio of 90:1; the nickel layer has a thickness of 1 μm; and the tin layer has a thickness of 90 μm. ### Claim 17 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin and a silver layer made of silver; the tin layer and the silver layer have a volume ratio of 25:1˜110:1; the silver layer has a thickness falling within a range of 0.1˜2 μm; and the tin layer has a thickness falling within a range of 2.5˜220 μm. ### Claim 18 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin and a silver layer made of silver; the tin layer and the silver layer have a volume ratio of 50:1; the silver layer has a thickness of 1.5 μm; and the tin layer has a thickness of 75 μm. ### Claim 19 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a copper layer made of copper, and a silver layer made of silver; the tin layer, the copper layer and the silver layer have a volume proportion of 60:1:1˜240:1:1; the copper layer plus the silver layer have a total thickness falling within a range of 0.2˜4 μm; and the tin layer has a thickness falling within a range of 6˜480 μm. ### Claim 20 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a copper layer made of copper, and a silver layer made of silver; the tin layer, the copper layer and the silver layer have a volume proportion of 120:1:1; the copper layer plus the silver layer have a total thickness of 1.5 μm; and the tin layer has a thickness of 90 μm. ### Claim 21 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a nickel layer made of nickel, and a copper layer made of copper; the tin layer, the nickel layer and the copper layer have a volume proportion of 100:0.5:1˜320:0.5:1; the nickel layer plus the copper layer have a thickness falling within a range of 0.15˜3 μm; and the tin layer has a thickness falling within a range of 10˜640 μm. ### Claim 22 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a nickel layer made of nickel, and a copper layer made of copper; the tin layer, the nickel layer and the copper layer have a volume proportion of 200:0.5:1; the nickel layer plus the copper layer have a thickness of 0.6 μm; and the tin layer has a thickness of 80 μm. ### Claim 23 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a silver layer made of silver, and a nickel layer made of nickel; the tin layer, the silver layer and the nickel layer have a volume proportion of 50:1:0.5˜220:1:0.5; the silver layer plus the nickel layer have a total thickness falling within a range of 0.15˜3 μm; and the tin layer has a thickness falling within a range of 5˜440 μm. ### Claim 24 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a silver layer made of silver, and a nickel layer made of nickel; the tin layer, the silver layer and the nickel layer have a volume proportion of 150:1:0.5; the silver layer plus the nickel layer have a total thickness of 0.6 μm; and the tin layer has a thickness of 80 μm. ### Claim 25 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a copper layer made of copper, a nickel layer made of nickel, and a chromium layer made of chromium; the tin layer, the copper layer, the nickel layer and the chromium layer have a volume proportion of 80:1:0.5:0.125˜300:1:0.5:0.125; the copper layer plus the nickel layer plus the chromium layer have a total thickness falling within a range of 0.1625˜3.25 μm; and the tin layer has a thickness falling within a range of 8˜600 μm. ### Claim 26 (depends on 1) The thin protection element of claim 1, wherein the fuse structure has a tin layer made of tin, a copper layer made of copper, a nickel layer made of nickel, and a chromium layer made of chromium; the tin layer, the copper layer, the nickel layer and the chromium layer have a volume proportion of 120:1:0.5:0.125; the copper layer plus the nickel layer plus the chromium layer have a total thickness of 0.6 μm; and the tin layer has a thickness of 92 μm. ### Claim 27 (depends on 1) The thin protection element of claim 1, wherein the shielding structure is made of a material selected from the group consisting of epoxy resin, polystyrene (PS), polyamide (PA), polycarbonate, polyphenylene ether and rubber. ### Claim 28 (depends on 1) The thin protection element of claim 1, wherein the shielding structure is manufactured and formed by a method selected from the group consisting of coating, screen printing, spraying, vapor deposition and evaporation. ### Claim 29 (depends on 1) The thin protection element of claim 1, wherein the thin protection element is coupled to a high melting point electrically conductive material between the fuse structure and each electrode. ### Claim 30 (depends on 1) The thin protection element of claim 1, wherein the thin protection element is coupled to a high melting point electrically conductive material between the fuse structure and each electrode, and the total volume of the high melting point electrically conductive materials is substantially equal to the volume of the fuse structure. ### Claim 31 (depends on 3) The thin protection element of claim 3, wherein each metal layer of the fuse structure is constructed and formed by a method selected from the group consisting of sputtering, evaporation, chemical plating, ion plating, electroplating and vapor deposition. ### Claim 32 (depends on 3) The thin protection element of claim 3, wherein each metal layer of the fuse structure is constructed to be substantially in a rectangular profile. ### Claim 33 (depends on 3) The thin protection element of claim 3, wherein each metal layer of the fuse structure is constructed to be substantially in an H-shaped profile. ### Claim 34 (depends on 3) The thin protection element of claim 3, wherein each metal layer of the fuse structure is constructed to be substantially in a serpentine profile. ### Claim 35 (depends on 4) The thin protection element of claim 4, wherein each low melting point metal layer of the fuse structure has a melting point falling within a range of 60˜350 degrees C., and each high melting point metal layer of the fuse structure has a melting point falling within a range of 600˜1900 degrees C. ### Claim 36 (depends on 4) The thin protection element of claim 4, wherein each low melting point metal layer of the fuse structure is made of a metal selected from the group consisting of tin, indium and bismuth; each high melting point metal layer of the fuse structure is made of a metal selected from the group consisting of aluminum, silver, copper, nickel, chromium, iron, gold, platinum, palladium and titanium.