# US 2018/0024542 A1 · System and method to detect smart device configuration changes against a reference in process control systems

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- Number: US 2018/0024542 A1
- Document ID: US20180024542A1
- Status: Published application
- Kind: A1
- Application number: 15/217,882
- Filed: 2016-07-22
- Published: 2018-01-25
- Earliest claimed: 2016-07-22
- Assignees: Honeywell International Inc.
- Applicants: Honeywell International Inc.
- Inventors: Susanta Kumar Naik; Kesavanand Chavali; Peter Overgaauw
- Web page: https://patentgrep.com/patent/US20180024542A1

## CPC

- G05B 19/4184: {characterised by fault tolerance, reliability of production system}
- G05B 2219/31334: Database with devices, configuration, of plant
- Y02P 90/02: Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
- G05B: CONTROL OR REGULATING SYSTEMS IN GENERAL; FUNCTIONAL ELEMENTS OF SUCH SYSTEMS; MONITORING OR TESTING ARRANGEMENTS FOR SUCH SYSTEMS OR ELEMENTS (systems for controlling or regulating non-electric variables G05D; systems for regulating electric or magnetic variables G05F; control devices or systems insofar as characterised by mechanical features only G05G)
- Y02P: CLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS

## Abstract

A method is provided for comparing a master gold record with a live device in an industrial automation system. The method includes receiving a master golden record for a device of a plurality of devices in the industrial automation system. The master golden record includes one or more parameter values for the device for a mode of the industrial automation system. The method also includes identifying an active mode for the industrial automation system. The method also includes responsive to a triggering of a comparison, comparing current parameter values of the device with the one or more parameter values of the master golden record for the active mode. The method also includes generating a report comprising differences between the one or more parameters values of the master golden record and the current parameter values of the device.

## Claims

### Claim 1

A method comprising:
receiving a master golden record for a device of a plurality of devices in an industrial automation system, wherein the master golden record includes one or more parameter values for the device for a mode of the industrial automation system;
identifying an active mode for the industrial process control and automation industrial automation system;
responsive to a triggering of a comparison, comparing current parameter values of the device with the one or more parameter values of the master golden record for the active mode; and
generating a report comprising differences between the one or more parameters values of the master golden record and the current parameter values of the device.

### Claim 2 (depends on 1)

The method of claim 1, wherein the one or more parameter values of the master golden record is set at a time of commissioning.

### Claim 3 (depends on 1)

The method of claim 1, further comprising:
receiving a schedule including when to trigger a comparison of each device of the plurality of devices.

### Claim 4 (depends on 3)

The method of claim 3, further comprising:
auditing all user actions of modifying the master golden record, the active mode, or the schedule.

### Claim 5 (depends on 1)

The method of claim 1, wherein the report further comprises a number of device comparisons that failed or passed, a number of smart devices that a comparison could not be performed, a number of devices that are cancelled, a number of devices that encountered an issue during execution; and exact configuration parameters that changed from the one or more parameter values of the master golden record.

### Claim 6 (depends on 1)

The method of claim 1, further comprising:
archiving the report and providing access for future retrieval of the report.

### Claim 7 (depends on 1)

The method of claim 1, wherein different master golden records are provided for different modes of the industrial automation system.

### Claim 8

An apparatus comprising:
a memory configured to store a master golden record; and
a processing device coupled to the memory and configured to:
receive the master golden record for a device of a plurality of devices in an industrial automation system, wherein the master golden record includes one or more parameter values for the device for a mode of the industrial automation system;
identify an active mode for the industrial automation system;
responsive to a triggering of a comparison, compare current parameter values of the device with the one or more parameter values of the master golden record for the active mode; and
generate a report comprising differences between the one or more parameters values of the master golden record and the current parameter values of the device.

### Claim 9 (depends on 8)

The apparatus of claim 8, wherein the one or more parameter values of the master golden record is set at a time of commissioning.

### Claim 10 (depends on 8)

The apparatus of claim 8, wherein the processing device is further configured to:
receive a schedule including when to trigger a comparison of each device of the plurality of devices.

### Claim 11 (depends on 10)

The apparatus of claim 10, wherein the processing device is further configured to:
audit all user actions of modifying the master golden record, the active mode, or the schedule.

### Claim 12 (depends on 8)

The apparatus of claim 8, wherein the report further comprises a number of device comparisons that failed or passed, a number of smart devices that a comparison could not be performed, a number of devices that are cancelled, a number of devices that encountered an issue during execution; and exact configuration parameters that changed from the one or more parameter values of the master golden record.

### Claim 13 (depends on 8)

The apparatus of claim 8, wherein the processing device is further configured to:
archive the report and providing access for future retrieval of the report.

### Claim 14 (depends on 8)

The apparatus of claim 8, wherein different master golden records are provided for different modes of the industrial automation system.

### Claim 15

A non-transitory computer readable medium embodying a computer program, the computer program comprising computer readable program code for:
receiving a master golden record for a device of a plurality of devices in an industrial automation system, wherein the master golden record includes one or more parameter values for the device for a mode of the industrial automation system;
identifying an active mode for the industrial automation system;
responsive to a triggering of a comparison, comparing current parameter values of the device with the one or more parameter values of the master golden record for the active mode; and
generating a report comprising differences between the one or more parameters values of the master golden record and the current parameter values of the device.

### Claim 16 (depends on 15)

The non-transitory computer readable medium of claim 15, wherein the one or more parameter values of the master golden record is set at a time of commissioning.

### Claim 17 (depends on 15)

The non-transitory computer readable medium of claim 15, wherein the computer readable program code further comprises computer readable program code for:
receiving a schedule including when to trigger a comparison of each device of the plurality of devices.

### Claim 18 (depends on 17)

The non-transitory computer readable medium of claim 17, wherein the computer readable program code further comprises computer readable program code for:
auditing all user actions of modifying the master golden record, the active mode, or the schedule.

### Claim 19 (depends on 15)

The non-transitory computer readable medium of claim 15, wherein the report further comprises a number of device comparisons that failed or passed, a number of smart devices that a comparison could not be performed, a number of devices that are cancelled, a number of devices that encountered an issue during execution; and exact configuration parameters that changed from the one or more parameter values of the master golden record.

### Claim 20 (depends on 15)

The non-transitory computer readable medium of claim 15, wherein the computer readable program code further comprises computer readable program code for:
archiving the report and providing access for future retrieval of the report.
