# US 2018/0024447 A1 · Cleaning Solution Mixing System With Ultra-Dilute Cleaning Solution And Method Of Operation Thereof

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- Number: US 2018/0024447 A1
- Document ID: US20180024447A1
- Status: Published application
- Kind: A1
- Application number: 15/652,497
- Filed: 2017-07-18
- Published: 2018-01-25
- Earliest claimed: 2016-07-25
- Assignees: Applied Materials, Inc.
- Applicants: Applied Materials, Inc.
- Inventors: Abbas Rastegar
- Web page: https://patentgrep.com/patent/US20180024447A1

## CPC

- G03F 7/70925: {Cleaning, i.e. actively freeing apparatus from pollutants, e.g. using plasma cleaning}
- B01F 23/2319: {Methods of introducing gases into liquid media}
- B01F 23/405: {Methods of mixing liquids with liquids (B01F23/4105 takes precedence)}
- B01F 23/49: {Mixing systems, i.e. flow charts or diagrams}
- B01F 23/708: {Filtering materials}
- B08B 3/08: the liquid having chemical or dissolving effect
- C11D 3/02: Inorganic compounds {; Elemental compounds}
- C11D 3/04: Water-soluble compounds
- C11D 3/30: Amines; Substituted amines {; Quaternized amines}
- C11D 3/3942: {Inorganic per-compounds (C11D3/3902 takes precedence)}
- G03F 1/82: Auxiliary processes, e.g. cleaning or inspecting
- B08B 3/12: by sonic or ultrasonic vibrations
- C11D 2111/44: Multi-step processes
- G03F: PHOTOMECHANICAL PRODUCTION OF TEXTURED OR PATTERNED SURFACES, e.g. FOR PRINTING, FOR PROCESSING OF SEMICONDUCTOR DEVICES; MATERIALS THEREFOR; ORIGINALS THEREFOR; APPARATUS SPECIALLY ADAPTED THEREFOR; (phototypographic composing devices B41B; photosensitive materials or processes for photographic purposes G03C; electrophotography, sensitive layers or processes therefor G03G)
- B01F: MIXING, e.g. DISSOLVING, EMULSIFYING OR DISPERSING (mixing paints B44D3/06)
- B08B: CLEANING IN GENERAL; PREVENTION OF FOULING IN GENERAL
- C11D: DETERGENT COMPOSITIONS; USE OF SINGLE SUBSTANCES AS DETERGENTS; SOAP OR SOAP-MAKING; RESIN SOAPS; RECOVERY OF GLYCEROL

## Abstract

Disclosed are a cleaning solution mixing system, a tool and a method of operation thereof, including an ultrapure water source for providing ultrapure water; an ammonia filter for filtering ammonia in gas form; a hydrogen peroxide filter for filtering hydrogen peroxide in gas form; an ammonia re-gas membrane for dissolving the ammonia in the ultrapure water and forming ultra-dilute ammoniated water; a hydrogen peroxide re-gas membrane for dissolving the hydrogen peroxide in the ultrapure water and forming ultra-dilute hydrogenated water; and a mixer for forming an ultra-dilute cleaning solution by mixing the ultra-dilute ammoniated water and the ultra-dilute hydrogenated water.

## Claims

### Claim 1

A method of operation of a cleaning solution mixing system comprising:
providing ultrapure water from an ultrapure water source;
filtering an amount of ammonia through an ammonia filter;
filtering an amount of hydrogen peroxide through a hydrogen peroxide filter;
forming ultra-dilute ammoniated water by dissolving the ammonia in the ultrapure water;
forming ultra-dilute hydrogenated water by dissolving the hydrogen peroxide in the ultrapure water; and
forming an ultra-dilute cleaning solution by mixing the ultra-dilute ammoniated water and the ultra-dilute hydrogenated water.

### Claim 2 (depends on 1)

The method as claimed in claim 1 further comprising:
filtering an amount of tetramethyl ammonium hydroxide through a tetramethyl ammonium hydroxide filter; and
regulating the amount of tetramethyl ammonium hydroxide dissolved in the ultrapure water using a tetramethyl ammonium hydroxide mass flow controller.

### Claim 3 (depends on 1)

The method as claimed in claim 1 further comprising filtering the ultra-dilute hydrogenated water through an additional filter.

### Claim 4 (depends on 1)

The method as claimed in claim 1 further comprising regulating the amount of the ammonia dissolved in the ultrapure water using an ammonia mass flow controller.

### Claim 5 (depends on 1)

The method as claimed in claim 1 further comprising regulating the amount of the hydrogen peroxide dissolved in the ultrapure water using a hydrogen peroxide mass flow controller.

### Claim 6 (depends on 1)

The method as claimed in claim 1 further comprising regulating the amount of the ammonia dissolved in the ultrapure water using a conductivity sensor connected to an ammonia mass flow controller.

### Claim 7 (depends on 1)

The method as claimed in claim 1 further comprising regulating the amount of the hydrogen peroxide dissolved in the ultrapure water using a hydrogen peroxide sensor connected to a hydrogen peroxide mass flow controller.

### Claim 8

A cleaning solution mixing system comprising:
an ultrapure water source for providing ultrapure water;
an ammonia filter for filtering an amount of ammonia in gas form;
a hydrogen peroxide filter for filtering hydrogen peroxide in gas form;
an ammonia re-gas membrane for dissolving the ammonia in the ultrapure water and forming ultra-dilute ammoniated water;
a hydrogen peroxide re-gas membrane for dissolving the hydrogen peroxide in the ultrapure water and forming ultra-dilute hydrogenated water; and
a mixer for forming an ultra-dilute cleaning solution by mixing the ultra-dilute ammoniated water and the ultra-dilute hydrogenated water.

### Claim 9 (depends on 8)

The system as claimed in claim 8 further comprising a second filter for filtering the ultra-dilute ammoniated water.

### Claim 10 (depends on 8)

The system as claimed in claim 8 further comprising a tetramethyl ammonium hydroxide filter for filtering tetramethyl ammonium hydroxide in gas form.

### Claim 11 (depends on 8)

The system as claimed in claim 8 further comprising an ammonia mass flow controller for regulating the amount of the ammonia dissolved in the ultrapure water.

### Claim 12 (depends on 8)

The system as claimed in claim 8 further comprising a hydrogen peroxide mass flow controller for regulating the amount of the hydrogen peroxide dissolved in the ultrapure water.

### Claim 13 (depends on 8)

The system as claimed in claim 8 further comprising a conductivity sensor connected to an ammonia mass flow controller for regulating the amount of the ammonia dissolved in the ultrapure water.

### Claim 14 (depends on 8)

The system as claimed in claim 8 further comprising a hydrogen peroxide sensor connected to a hydrogen peroxide mass flow controller for regulating the amount of the hydrogen peroxide dissolved in the ultrapure water.

### Claim 15

A cleaning tool comprising:
a cleaning solution mixing system including:
an ultrapure water source for providing ultrapure water;
an ammonia filter for filtering ammonia in gas form;
a hydrogen peroxide filter for filtering hydrogen peroxide in gas form;
an ammonia re-gas membrane for dissolving the ammonia in the ultrapure water and forming ultra-dilute ammoniated water;
a hydrogen peroxide re-gas membrane for dissolving the hydrogen peroxide in the ultrapure water and forming ultra-dilute hydrogenated water;
a mixer for forming an ultra-dilute cleaning solution by mixing the ultra-dilute ammoniated water and the ultra-dilute hydrogenated water; and
a cleaning chamber coupled to the cleaning solution mixing system.

### Claim 16 (depends on 15)

The cleaning tool as claimed in claim 15 further comprising:
an ammonia gas source for providing the ammonia in gas form; and
a hydrogen peroxide gas source for providing the hydrogen peroxide in gas form.

### Claim 17 (depends on 15)

The cleaning tool as claimed in claim 15 further comprising a de-gas membrane for removing excess gas from the ultrapure water.

### Claim 18 (depends on 15)

The cleaning tool as claimed in claim 15 further comprising a final conductivity sensor between the mixer and the cleaning chamber.

### Claim 19 (depends on 15)

The cleaning tool as claimed in claim 15 wherein the ammonia filter has a pore size of less than 5 nm.

### Claim 20 (depends on 15)

The cleaning tool as claimed in claim 15 wherein the hydrogen peroxide filter has a pore size of less than 5 nm.
