# US 2018/0023747 A1 · Fluid leak repair

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- Number: US 2018/0023747 A1
- Document ID: US20180023747A1
- Status: Published application
- Kind: A1
- Application number: 15/644,649
- Filed: 2017-07-07
- Published: 2018-01-25
- Earliest claimed: 2016-07-22
- Assignees: Enduratec Ltd.
- Applicants: Enduratec Ltd
- Inventors: Bruce Hutt
- Web page: https://patentgrep.com/patent/US20180023747A1

## CPC

- F16L 55/1686: {by winding a tape}
- F16L 55/175: by using materials which fill a space around the pipe before hardening
- B29C 63/10: around tubular articles
- B29C 65/484: {Moisture curing adhesives}
- B29C 65/486: {characterised by their physical form being non-liquid, e.g. in the form of granules or powders (B29C65/50 takes precedence)}
- B29C 65/5057: {positioned between the surfaces to be joined (B29C65/5035 takes precedence)}
- B29C 66/301: {Three-dimensional joints, i.e. the joined area being substantially non-flat (B29C66/5223, B29C66/5224, B29C66/5225 take precedence)}
- B29C 66/72: {characterised by the structure of the material of the parts to be joined}
- B29C 66/7212: {characterised by the composition of the fibres}
- B29C 66/73771: {the to-be-joined area of at least one of the parts to be joined being amorphous}
- B29C 73/02: using liquid or paste-like material (B29C73/16 takes precedence)
- B29C 73/10: using patches sealing on the surface of the article (B29C73/14 takes precedence)
- B32B 27/08: of synthetic resin
- B32B 27/12: next to a fibrous or filamentary layer
- F16L 55/1003: {by introduction of paste, powder, particles, or the like}
- F16L 55/18: Appliances for use in repairing pipes (F16L55/10 takes precedence)
- F16L: PIPES; JOINTS OR FITTINGS FOR PIPES; SUPPORTS FOR PIPES, CABLES OR PROTECTIVE TUBING; MEANS FOR THERMAL INSULATION IN GENERAL
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- B32B: LAYERED PRODUCTS, i.e. PRODUCTS BUILT-UP OF STRATA OF FLAT OR NON-FLAT, e.g. CELLULAR OR HONEYCOMB, FORM

## Abstract

A fluid leak repair kit, comprising: a putty; a self-amalgamating tape; and a composite material for use in encompassing the self-amalgamating tape, said composite material comprising a flexible sheet or tape and a matrix component for binding the flexible sheet or tape, the matrix component comprising a resin or water-activated matrix component which, when cured, forms an outer shell.

## Claims

### Claim 1

A fluid leak repair kit, comprising:
a putty;
a self-amalgamating tape; and
a composite material for use in encompassing the self-amalgamating tape, said composite material comprising a flexible sheet or tape and a matrix component for binding the flexible sheet or tape, the matrix component comprising a resin or water-activated matrix component which, when cured, forms an outer shell.

### Claim 2 (depends on 1)

A kit according to claim 1, wherein said flexible sheet or tape comprises a woven material.

### Claim 3 (depends on 1)

A kit according to claim 1, wherein said flexible sheet or tape comprises a fibre glass or carbon fibre material.

### Claim 4 (depends on 1)

A kit according To claim 1, wherein said flexible sheet or tape is pre-impregnated with the matrix material or a component for forming the matrix material, and optionally wherein said matrix component is a polymeric water soluble or water-activated substance such as a polyurethane resin.

### Claim 5 (depends on 1)

A kit according to claim 1, wherein said matrix component comprises 1,2-propaniedol, 2-ethyl-2-(hydroxymethyl), polymer with bis(isocyanatomethyl) benzene.

### Claim 6 (depends on 1)

A kit according to claim 1, further comprising a stretch wrap material for placing over said composite material whilst said matrix component cures.

### Claim 7 (depends on 1)

A kit according to claim 1, wherein said self-amalgamating tape comprises a silicone self-amalgamating tape.

### Claim 8 (depends on 1)

A gas leak repair kit according to claim 1, wherein said putty is a non-curing putty such as silicone non-curing putty.

### Claim 9 (depends on 1)

A liquid leak repair kit according to claim 1, wherein said putty is a two-part curing putty such as a two-part curing silicone putty.

### Claim 10

A method of repairing a fluid leak in a pipe or conduit, the method comprising:
applying a layer of putty to said pipe or conduit at a location of said leak to seal it;
wrapping, at tension, a self-amalgamating tape around said layer of putty to cover it;
contacting a flexible sheet or tape with either:
a resin, or
water to activate a water-activated matrix component; and
encompassing the self-amalgamating tape with the flexible sheet or tape such that the resin or water-activated matrix component binds with the flexible sheet or tape to form an outer shell with the flexible sheet or tape to substantially surround the joint.

### Claim 11 (depends on 10)

A method according to claim 10, wherein said self-amalgamating tape is wrapped at full tension, in which its width is 75% or less of its original width.

### Claim 12 (depends on 10)

A method according to claim 10, further comprising, after wrapping, at tension, a self-amalgamating tape around said layer of putty to create a high tension wrapped region, wrapping, at low tension, a further layer of said self-amalgamating tape around said high tension wrapped region to cover it.

### Claim 13 (depends on 10)

A method according to claim 10, being a method of repairing a gas leak, wherein said putty is a non-curing putty such as silicone non-curing putty.

### Claim 14 (depends on 10)

A method according to claim 10, being a method of liquid leak repair, wherein said putty is a two-part curing putty such as two-part curing silicone putty.

### Claim 15 (depends on 10)

A method according to claim 10, wherein said flexible sheet or tape comprises a woven material.

### Claim 16 (depends on 10)

A method according to claim 10, wherein said flexible sheet or tape comprises a fibre glass or carbon fibre material.

### Claim 17 (depends on 10)

A method according to claim 10, wherein said flexible sheet or tape is pre-impregnated with the matrix material or a component for forming the matrix material, such as a polymeric water soluble or water-activated substance, or wherein said matrix component is a polyurethane resin.

### Claim 18 (depends on 10)

A method according to claim 10, wherein said matrix component comprises 1,2-propaniedol, 2-ethyl-2-(hydroxymethyl), polymer with bis(isocyanatomethyl) benzene.

### Claim 19 (depends on 10)

A method according to claim 10, further comprising wrapping a stretch wrap material over said composite material whilst said matrix component cures.

### Claim 20 (depends on 10)

A method according to claim 10, wherein said self-amalgamating tape comprises a silicone self-amalgamating tape.

### Claim 21 (depends on 10)

A method according to claim 10, comprising cutting lengths of said self-amalgamating tape prior to wrapping each said length self-amalgamating tape, at tension, around said layer of putty.

### Claim 22 (depends on 21)

A method according to claim 21, wherein said lengths of self-amalgamating tape are cut at an angle, for example 45°.
