# US 2018/0023002 A1 · Flame-Retardant Materials and Systems

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- Number: US 2018/0023002 A1
- Document ID: US20180023002A1
- Status: Published application
- Kind: A1
- Application number: 15/664,463
- Filed: 2017-07-31
- Published: 2018-01-25
- Earliest claimed: 2006-10-30
- Inventors: Alan M. Gilbert
- Web page: https://patentgrep.com/patent/US20180023002A1

## CPC

- C09K 21/06: Organic materials
- C09D 5/18: Fireproof paints {including high temperature resistant paints}
- C09D 7/61: inorganic
- C09D 7/70: {characterised by shape, e.g. fibres, flakes or microspheres}
- C09K 21/02: Inorganic materials
- D06M 11/44: Oxides or hydroxides of elements of Groups 2 or 12 of the Periodic Table; Zincates; Cadmates
- D06M 11/76: with carbon oxides or carbonates (D06M11/75 takes precedence; with percarbonic acids or their salts D06M11/50; with urea D06M13/432)
- D06M 11/79: with silicon dioxide, silicic acids or their salts
- D06M 13/07: Aromatic hydrocarbons
- D06M 13/148: Polyalcohols, e.g. glycerol {or glucose}
- D06M 15/227: of hydrocarbons, or reaction products thereof, e.g. afterhalogenated or sulfochlorinated
- D06M 15/233: aromatic, e.g. styrene
- D06M 15/564: Polyureas, polyurethanes or other polymers having ureide or urethane links; Precondensation products forming them
- D06M 23/02: Processes in which the treating agent is releasably affixed or incorporated into a dispensing means
- D06M 23/04: Processes in which the treating agent is applied in the form of a foam
- D06M 23/08: Processes in which the treating agent is applied in powder or granular form (adhesives for multi-layer textile fabrics D06M17/00)
- C08K 3/34: Silicon-containing compounds
- C08K 7/26: Silicon- containing compounds
- C08K 9/12: Adsorbed ingredients {, e.g. ingredients on carriers}
- D06M 2200/30: Flame or heat resistance, fire retardancy properties
- C09K: MATERIALS FOR MISCELLANEOUS APPLICATIONS, NOT PROVIDED FOR ELSEWHERE
- C09D: COATING COMPOSITIONS, e.g. PAINTS, VARNISHES OR LACQUERS; FILLING PASTES; CHEMICAL PAINT OR INK REMOVERS; INKS; CORRECTING FLUIDS; WOODSTAINS; PASTES OR SOLIDS FOR COLOURING OR PRINTING; USE OF MATERIALS THEREFOR (cosmetics A61K; processes for applying liquids or other fluent materials to surfaces, in general, B05D; staining wood B27K5/02; glazes or vitreous enamels C03C; natural resins, French polish, drying-oils, driers, turpentine, per se, C09F; polishing compositions other than French polish, ski waxes C09G; adhesives or use of materials as adhesives C09J; materials for sealing or packing joints or covers C09K3/10; materials for stopping leaks C09K3/12; processes for the electrolytic or electrophoretic production of coatings C25D)
- D06M: TREATMENT, NOT PROVIDED FOR ELSEWHERE IN CLASS D06, OF FIBRES, THREADS, YARNS, FABRICS, FEATHERS OR FIBROUS GOODS MADE FROM SUCH MATERIALS
- C08K: Use of inorganic or non-macromolecular organic substances as compounding ingredients (paints, inks, varnishes, dyes, polishes, adhesives C09)

## Abstract

A flame-retardant composition has a plurality of particles with at least one porosity therein, a flame retardant gas occupying the porosity, and a matrix material in which said particles are dispersed. A sealant applied to at least a portion of the particles, wherein the sealant substantially prevents the gas from escaping the porosities. The matrix is a flame-retardant composition adapted to be applied to various surfaces. The matrix may also function as the sealant. The sealant is formed of a material that will break down and release the gas in the presence of water or flame or other selected conditions. The sealant may be a polymer material. This solves the problem of applying flame-retardant qualities to various surfaces.

## Claims

### Claim 1

A flame-retardant composition comprising:
a plurality of particles, each particle having at least one porosity therein;
a nonflammable gas occupying the porosity at a pressure elevated above ambient conditions; and
a gas-impermeable sealant on each of the particles, the sealant maintaining the gas at elevated pressure in the porosity_and substantially preventing escape of the gas from the porosity, the sealant breaking down to release the gas from the porosities under selected conditions, wherein the sealant is a matrix material in which the particles are dispersed.

### Claim 2 (depends on 1)

The composition according to claim 1, wherein the nonflammable gas is carbon dioxide.

### Claim 3 (depends on 1)

The composition according to claim 1, wherein the particles are halloysite.

### Claim 4 (depends on 1)

The composition according to claim 1, wherein the particles are cyclodextrin.

### Claim 5 (depends on 1)

The composition according to claim 1, wherein the sealant is a material that will break down and release the gas in the presence of heat or flame.

### Claim 6 (depends on 1)

The composition according to claim 1, wherein the particles are zeolite.

### Claim 7 (depends on 1)

The composition according to claim 1, wherein the at least one porosity in each of the plurality of particles is open to an atmosphere and the sealant obstructs the opening to prevent escape of the gas.

### Claim 8

A flame-retardant composition comprising:
a plurality of particles, each particle having at least one porosity;
a nonflammable, oxygen-displacing gas occupying the porosity at a pressure elevated above ambient conditions; and
a gas-impermeable sealant applied to at least a portion of each of the particles, wherein the sealant substantially prevents the gas from escaping the porosity in each particle until exposure to heat or flame.

### Claim 9 (depends on 8)

The composition according to claim 8, wherein the sealant is a matrix material in which the particles are dispersed.

### Claim 10 (depends on 8)

The composition according to claim 8, wherein the nonflammable gas is carbon dioxide.

### Claim 11 (depends on 8)

The composition according to claim 8, wherein the particles are halloysite.

### Claim 12 (depends on 8)

The composition according to claim 8, wherein the particles are cyclodextrin.

### Claim 13 (depends on 8)

The composition according to claim 8, wherein the sealant is a material that will break down and release the gas in the presence of heat or flame.

### Claim 14 (depends on 8)

The composition according to claim 8, wherein the at least one porosity in each of the plurality of particles is open to an atmosphere and the sealant obstructs the opening to prevent escape of the gas.

### Claim 14

A flame-retardant composition comprising:
a plurality of particles, each particle having at least one porosity, each porosity having at least one open end;
a nonflammable, oxygen-displacing gas occupying the porosity at a pressure elevated above ambient conditions; and
a gas-impermeable sealant applied to at least a portion of each of the particles, wherein the sealant obstructs the open end of the porosity and substantially prevents the gas from escaping the porosity in each particle until exposure to heat or flame.

### Claim 15 (depends on 14)

The composition according to claim 14, wherein the sealant is a matrix material in which the particles are dispersed.

### Claim 16 (depends on 14)

The composition according to claim 14, wherein the nonflammable gas is carbon dioxide.

### Claim 17 (depends on 14)

The composition according to claim 14, wherein the particles are halloysite.

### Claim 18 (depends on 14)

The composition according to claim 14, wherein the particles are cyclodextrin.

### Claim 19 (depends on 14)

The composition according to claim 14, wherein the sealant is a material that will break down and release the gas in the presence of heat or flame.
