# US 2018/0021920 A1 · Method of monitoring a dressing process and polishing apparatus

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- Number: US 2018/0021920 A1
- Document ID: US20180021920A1
- Status: Published application
- Kind: A1
- Application number: 15/721,211
- Filed: 2017-09-29
- Published: 2018-01-25
- Earliest claimed: 2012-08-28
- Assignees: Ebara Corporation
- Applicants: Ebara Corporation
- Inventors: Hiroyuki SHINOZAKI
- Web page: https://patentgrep.com/patent/US20180021920A1

## CPC

- B24B 49/18: taking regard of the presence of dressing tools
- B24B 49/16: taking regard of the load
- B24B: MACHINES, DEVICES, OR PROCESSES FOR GRINDING OR POLISHING (grinding of gear teeth B23F, of screw-threads B23G1/36; by electro-erosion B23H; abrasive or related blasting B24C; tools for grinding, buffing or sharpening B24D; polishing compositions C09G1/00; abrasives C09K3/14; electrolytic etching or polishing C25F3/00; grinding arrangements for use on assembled railway tracks E01B31/17); DRESSING OR CONDITIONING OF ABRADING SURFACES; FEEDING OF GRINDING, POLISHING, OR LAPPING AGENTS

## Abstract

A method of monitoring dressing of a polishing pad is provided. The method includes: rotating a polishing table that supports the polishing pad; dressing the polishing pad by pressing a dresser against the polishing pad while causing the dresser to oscillate in a radial direction of the polishing pad; calculating a work coefficient representing a ratio of a frictional force between the dresser and the polishing pad to a force of pressing the dresser against the polishing pad; and monitoring dressing of the polishing pad based on the work coefficient.

## Claims

### Claim 1

A method of monitoring dressing of a polishing pad, said method comprising:
rotating a polishing table that supports the polishing pad;
dressing the polishing pad by pressing a dresser against the polishing pad while causing the dresser to oscillate in a radial direction of the polishing pad;
during dressing of the polishing pad, calculating a work of the dresser from a horizontal force exerted on the dresser and a travel distance of the dresser in a circumferential direction of the polishing pad;
calculating a power of the dresser from the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time; and
determining a remaining life of the dresser based on the work of the dresser and the power of the dresser.

### Claim 2 (depends on 1)

The method according to claim 1, wherein:
the work is calculated from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad, and
the power is calculated from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time.

### Claim 3 (depends on 1)

The method according to claim 1, wherein the remaining life of the dresser is determined by Tend=(W0−W1)/P, where Tend represents the remaining life, W0 represents an allowable total work of the dresser, W1 is a cumulative work of the dresser, and P represents the power.

### Claim 4 (depends on 1)

The method according to claim 1, wherein the travel distance is calculated from a distance of the dresser from a center of the polishing table and the rotational speed of the polishing table.

### Claim 5

A method of monitoring dressing of a polishing pad, said method comprising:
rotating a polishing table that supports the polishing pad;
dressing the polishing pad by pressing a dresser against the polishing pad while causing the dresser to oscillate in a radial direction of the polishing pad;
during dressing of the polishing pad, calculating a work of the dresser from a horizontal force exerted on the dresser and a travel distance of the dresser in a circumferential direction of the polishing pad;
calculating a power of the dresser from the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time;
calculating a moving average of the power in a predetermined time interval; and
determining a remaining life of the dresser based on the work of the dresser and the moving average of the power of the dresser.

### Claim 6 (depends on 5)

The method according to claim 5, wherein:
the work is calculated from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad, and
the power is calculated from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time.

### Claim 7 (depends on 5)

The method according to claim 5, wherein the remaining life of the dresser is determined by Tend=(W0−W1)/P, where Tend represents the remaining life, W0 represents an allowable total work of the dresser, W1 is a cumulative work of the dresser, and P represents the moving average of the power.

### Claim 8 (depends on 5)

The method according to claim 5, wherein the travel distance is calculated from a distance of the dresser from a center of the polishing table and the rotational speed of the polishing table.

### Claim 9

A polishing apparatus for polishing a substrate, comprising:
a polishing table that supports a polishing pad;
a table motor configured to rotate the polishing table;
a dresser configured to dress the polishing pad;
a swing motor configured to cause the dresser to oscillate in a radial direction of the polishing pad;
a pressing device configured to press the dresser against the polishing pad; and
a pad monitoring device configured to monitor dressing of the polishing pad,
the pad monitoring device being configured to
calculate a work of the dresser from a horizontal force exerted on the dresser and a travel distance of the dresser in a circumferential direction of the polishing pad;
calculate a power of the dresser from the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time; and
determine a remaining life of the dresser based on the work of the dresser and the power of the dresser.

### Claim 10 (depends on 9)

The polishing apparatus according to claim 9, wherein the pad monitoring device is configured to calculate the work from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad, and to calculate the power from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time.

### Claim 11 (depends on 9)

The polishing apparatus according to claim 9, wherein the pad monitoring device is configured to determine the remaining life of the dresser by Tend=(W0−W1)/P, where Tend represents the remaining life, W0 represents an allowable total work of the dresser, W1 is a cumulative work of the dresser, and P represents the power.

### Claim 12 (depends on 9)

The polishing apparatus according to claim 9, wherein the pad monitoring device is configured to calculate the travel distance from a distance of the dresser from a center of the polishing table and the rotational speed of the polishing table.

### Claim 13

A polishing apparatus for polishing a substrate, comprising:
a polishing table that supports a polishing pad;
a table motor configured to rotate the polishing table;
a dresser configured to dress the polishing pad;
a swing motor configured to cause the dresser to oscillate in a radial direction of the polishing pad;
a pressing device configured to press the dresser against the polishing pad; and
a pad monitoring device configured to monitor dressing of the polishing pad,
the pad monitoring device being configured to
calculate a work of the dresser from a horizontal force exerted on the dresser and a travel distance of the dresser in a circumferential direction of the polishing pad;
calculate a power of the dresser from the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time;
calculate a moving average of the power in a predetermined time interval; and
determine a remaining life of the dresser based on the work of the dresser and the moving average of the power of the dresser.

### Claim 14 (depends on 13)

The polishing apparatus according to claim 13, wherein the pad monitoring device is configured to calculate the work from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad, and to calculate the power from a product of the horizontal force and the travel distance of the dresser in the circumferential direction of the polishing pad per unit time.

### Claim 15 (depends on 13)

The polishing apparatus according to claim 13, wherein the pad monitoring device is configured to determine the remaining life of the dresser by Tend=(W0−W1)/P, where Tend represents the remaining life, W0 represents an allowable total work of the dresser, W1 is a cumulative work of the dresser, and P represents the moving average of the power.

### Claim 16 (depends on 13)

The polishing apparatus according to claim 13, wherein the pad monitoring device is configured to calculate the travel distance from a distance of the dresser from a center of the polishing table and the rotational speed of the polishing table.
