Method and structure for forming mosfet with reduced parasitic capacitance
AssigneeInternational Business Machines Corporation
InventorsKangguo CHENG, Peng Xu, Chen Zhang
Life of this patent
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Abstract
A method (and structure) of fabricating an MOSFET (metal-oxide-semiconductor field-effect transistor), includes, on a gate structure coated with a high-k sidewall spacer film, etching off the high-k sidewall spacer film from a top surface of the gate structure and from a portion of vertical walls of the gate structure. The etched-off high-k sidewall spacer film on the vertical walls is replaced with an ultra low-k material.
Claims22
A method of fabricating an MOSFET (metal-oxide-semiconductor field-effect transistor), said method comprising:
- on a gate structure a gate contact metal structure coated with a high-k sidewall spacer film, etching off an upper portion of said high-k sidewall spacer film from vertical walls of said gate structure, leaving in place a lower portion of said high-k sidewall spacer film;
- replacing at least a portion of said etched-off upper portion of high-k sidewall spacer film on said vertical walls with an ultra low-k material;
- depositing a layer of metal to serve as a source contact metal or as a drain contact metal such that a first side surface of said ultra low-k material directly contacts a first side surface of the gate contact metal and a second side surface of said ultra low-k material directly contacts a side surface of one of said source contact metal or said drain contact metal;
- and
- polishing a top surface of the MOSFET until the second side surface of the ultra low-k material directly contacts along an entirety of a vertical dimension of the side surface of the source contact metal layer or the drain contact metal layer,
- wherein a thickness of the upper portion of ultra low-k sidewall spacer film is approximately the same as a thickness of the lower portion of high-k sidewall spacer film.
A finFET (fin Field Effect Transistor) comprising:
- a gate structure comprising a gate contact covering a high impedance film layer;
- a fin channel directly under said gate structure such that a movement of carriers is controlled by a voltage in said gate contact;
- a source epitaxial region covered by a source contact metal layer, adjacent to a first side of said gate structure;
- and
- a drain epitaxial region covered by a drain contact metal layer, adjacent to a second side of said gate structure and opposing said first side,
- wherein said gate structure further comprises a gate sidewall spacer layer, comprising an upper portion and a lower portion, to isolate said gate from said source contact metal layer and said drain contact metal layer,
- wherein said lower portion of said gate sidewall spacer layer comprises a material having a high-k value and said upper portion of said gate sidewall spacer layer comprises a material having an ultra low-k material and a first side surface of the ultra low-k material directly contacts a side surface of a metal layer comprising said gate contact and a second side surface of the ultra low-k material directly contacts one of a side surface of the source contact metal layer or a side surface of the drain contact metal layer along an entirety of a vertical dimension of the side surface of the source contact metal layer or the drain contact metal layer, and
- wherein a thickness of the upper portion is approximately the same as a thickness of the lower portion.
(canceled)
(canceled)
A MOSFET (Metal-Oxide-Semiconductor Field Effect Transistor) comprising:
- a gate structure comprising a gate contact covering a high impedance film layer;
- a channel directly under said gate structure such that a movement of carriers is controlled by a voltage in said gate contact;
- a source epitaxial region covered by a source contact metal layer, adjacent to a first side of said gate structure;
- and
- a drain epitaxial region covered by a drain contact metal layer, adjacent to a second side of said gate structure and opposing said first side,
- wherein said gate structure further comprises a gate sidewall spacer layer to isolate said gate from said source contact metal layer and from said drain contact metal layer,
- wherein said gate sidewall spacer layer comprises an upper portion and a lower portion between said gate structure and said drain contact metal layer and between said gate structure and said source contact metal layer,
- wherein the upper portion comprises a material having an ultra low-k material, and a first side surface of the ultra low-k material directly contacts a first side surface of a metal comprising said gate contact and a second side surface of the ultra low-k material directly contacts a side surface of one of the source contact metal layer and the drain contact metal layer along an entirety of a vertical dimension of the side surface of the source contact metal layer or the drain contact metal layer, and wherein a thickness of the upper portion is approximately the same as a thickness of the lower portion.
(canceled)
Dependencies are inferred from the claim text.