Terminal-Functionalized Polymer And Related Methods
AssigneeBridgestone Corporation
InventorYuan-Yong Yan
Life of this patent
Estimating the term…
Abstract
Disclosed herein are terminal-functionalized polymers functionalized with silicon-containing functionalizing agents, rubber compositions including the polymers, methods for improving the cold flow resistance of a polymer, methods for improving the filler dispersion of a silica-filled rubber composition, and processes for preparing the terminal-functionalized polymer.
Claims21
1-20. (canceled)
A terminal-functionalized polymer having the following structure (I), (II), or (III) as follows:
- wherein for formulas (I), (II) and (III), P is a polymer chain comprising at least one type of conjugated-diene monomer;
- for formula (I) x, y and z are integers, where z does not equal 0, either x or y, but not both can be 0, and x+y+z≧8;
- R1, R2 and R3 are the same or different and are selected from the group consisting of:
- (i) H, an alkyl group having 1 to 20 carbons, or an alkoxy group having 1 to 20 carbons,
- (ii) cycloalkyl or cycloalkoxy groups having 3 to 20 carbons,
- (iii) alkylaryl or alkaryloxy groups having 7 to 20 carbons, and
- (iv) R5X, where X is selected from Cl, Br, SdR6, NR62, OR6, SCOR6, CO2R6, olefins, amino groups and vinyl-containing groups, wherein d=1 to 10, R5 is selected from alkylene groups having 1 to 20 carbons, cycloalkylene groups having 3 to 20 carbons, R4 and R6 are selected from alkyl groups having 1 to 20 carbons, cycloalkyl groups having 3 to 20 carbons, and alkylaryl groups having 7 to 20 carbons, and M is selected from H or a metal;
- for formula (II), Ra and Rc are the same or different and each is independently selected from H, alkyl groups having 1 to 20 carbons, cycloalkyl groups having 3 to 20 carbons, alkylaryl groups having 7 to 20 carbons, and vinyl-containing groups of the foregoing,
- Rb is selected from:
- (i) an alkyl group having 1 to 20 carbons, or an alkoxy group having 1 to 20 carbons,
- (ii) cycloalkyl group or cycloalkoxy groups having 3 to 20 carbons, and
- (iii) alkylaryl or alkaryloxy groups having 7 to 20 carbons;
- and
- n is 2 to 20;
- and
- for formula (III), Ra, Rb, Rc and Rd are the same or different and each is independently selected from H, alkyl groups having 1 to 20 carbons, cycloalkyl groups having 3 to 20 carbons, alkylaryl groups having 7 to 20 carbons,
- Re is independently selected from:
- (i) H, an alkyl group having 1 to 20 carbons, or an alkoxy group having 1 to 20 carbons,
- (ii) cycloalkyl group or cycloalkoxy groups having 3 to 20 carbons, and
- (iii) alkylaryl or alkaryloxy groups having 7 to 20 carbons;
- and m is 1 to 20.
A method for improving the filler dispersion in a silica-filled rubber composition, the method comprising utilizing 10-100 phr of the terminal-functionalized polymer of claim 21, 0-90 phr of at least one rubber, silica filler, and a cure package to produce a silica-filled rubber composition.
A process for preparing a terminal-functionalized polymer, the process comprising
- reacting the live end of a conjugated diene monomer-containing polymer chain with a functionalizing agent comprising:
- (a) a polysilsesquioxane having at least 8 Si with each Si bonded to three O and each Si also bonded to one of R1, R2, R3, where R1, R2, and R3 are the same or different and are selected from the group consisting of:
- (i) H, an alkyl group having 1 to 20 carbons, or an alkoxy group having 1 to 20 carbons,
- (ii) cycloalkyl group or cycloalkoxy groups having 3 to 20 carbons,
- (iii) alkylaryl or alkaryloxy groups having 7 to 20 carbons, and
- (iv) R5X, where X is selected from Cl, Br, SdR6, NR62, OR6, SCOR6, CO2R6, olefins, amino groups and vinyl-containing groups, wherein d=2 to 8, R5 is selected from alkylene groups having 1 to 20 carbons, cycloalkylene groups having 3 to 20 carbons, and and R5 are independently selected from alkyl groups having 1 to 20 carbons, cycloalkyl groups having 3 to 20 carbons, and alkylaryl groups having 7 to 20 carbons,
- or
- (b) a compound having the following structure (IV) or (V)
- where for formula (IV) Ra and Rc are the same or different and each is independently selected from H, alkyl groups having 1 to 20 carbons, cycloalkyl groups having 3 to 20 carbons, alkylaryl groups having 7 to 20 carbons, and vinyl-containing groups of the foregoing;
- Rb and Rd are the same or different and each is selected from:
- (i) an alkyl group having 1 to 20 carbons, or an alkoxy group having 1 to 20 carbons,
- (ii) cycloalkyl group or cycloalkoxy groups having 3 to 20 carbons, and
- (iii) alkylaryl or alkaryloxy groups having 7 to 20 carbons;
- n is 2 to 20;
- and
- where for formula (V) Ra, each Rb, Rc and Rd are the same or different and each is independently selected from H, alkyl groups having 1 to 20 carbons, cycloalkyl groups having 3 to 20 carbons, alkylaryl groups having 7 to 20 carbons, and
- Re is selected from:
- (i) H, an alkyl group having 1 to 20 carbons, or an alkoxy group having 1 to 20 carbons,
- (ii) cycloalkyl group or cycloalkoxy groups having 3 to 20 carbons, and
- (iii) alkylaryl or alkaryloxy groups having 7 to 20 carbons;
- and
- m is 1 to 20.
Dependencies are inferred from the claim text.