Semiconductor Device on String Circuit and Method of Making the Same

A light string including at least a pair of conductive wires, and a plurality of micro-sized, unpackaged LEDs electrically connected to the pair of conductive wires, the LEDs being distributed along a length of the pair of conductive wires, and the LEDs being transferred to the pair of conductive wires via a method comprising acts of:

• positioning the pair of conductive wires to be adjacent to a first surface of an LED carrier carrying multiple LEDs of the plurality of LEDs thereon;
• actuating a reciprocating transfer member to thrust against a second surface of the LED carrier at a position corresponding to a location of an initial LED of the plurality of LED on the first surface of the LED carrier, the actuating of the transfer member causing a localized deflection of the LED carrier in a direction of the pair of conductive wires to position the initial LED proximate to the pair of conductive wires;
• transferring the initial LED directly to the pair of conductive wires;
• shifting the LED carrier such that the transfer member aligns with a subsequent location of a subsequent LED of the multiple LEDs on the first surface of the LED carrier;
• and
• repeating the acts of actuating, transferring, and shifting with respect to consecutive subsequent locations and corresponding consecutive subsequent LED at a predetermined transfer rate to effectuate a transfer of the multiple LEDs onto the pair of conductive wires.