# US 2017/0324398 A1 · Saw device and method for manufacturing saw device

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- Number: US 2017/0324398 A1
- Document ID: US20170324398A1
- Status: Published application
- Kind: A1
- Application number: 15/529,552
- Filed: 2015-11-27
- Published: 2017-11-09
- Earliest claimed: 2014-11-28
- Assignees: KYOCERA Corporation
- Applicants: KYOCERA Corporation
- Inventors: Motohiro UMEHARA; Yutaka NABESHIMA
- Web page: https://patentgrep.com/patent/US20170324398A1

## CPC

- H03H 9/25: Constructional features of resonators using surface acoustic waves {(devices for manipulating acoustic surface waves in general G10K11/36)}
- H03H 3/08: for the manufacture of resonators or networks using surface acoustic waves
- H03H 9/02559: {of lithium niobate or lithium-tantalate substrates}
- H03H 9/1071: {the enclosure being defined by a frame built on a substrate and a cap, the frame having no mechanical contact with the SAW device}
- H03H 9/14538: {Formation}
- H10N 30/02: Forming enclosures or casings
- H10N 30/06: Forming electrodes or interconnections, e.g. leads or terminals
- H10N 30/072: by laminating or bonding of piezoelectric or electrostrictive bodies
- H10W 76/12: characterised by their shape
- H10W 76/18: Insulating materials, e.g. resins, glasses or ceramics
- H03H: IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS (waveguides, resonators, lines or other devices of the waveguide type H01P)
- H10N: ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H10W: GENERIC PACKAGES, INTERCONNECTIONS, CONNECTORS OR OTHER CONSTRUCTIONAL DETAILS OF DEVICES COVERED BY CLASS H10

## Abstract

A SAW device includes a SAW element, a conductor connected to the SAW element, an LT substrate including the SAW element, and a case for housing the LT substrate including the SAW element. The case includes a cover part, a lateral part, and a bottom part. The bottom part is including a sapphire substrate, the LT substrate is positioned on a first surface of the sapphire substrate, the first surface serving as an inner surface of the case, and a second surface opposite to the first surface serves as an outer surface of the case. The conductor includes a via conductor provided in a through-hole continuously penetrating through the sapphire substrate and the LT substrate.

## Claims

### Claim 1

A SAW device comprising:
a SAW element;
a conductor connected to the SAW element;
an LT substrate including the SAW element; and
a case for housing the LT substrate including the SAW element, wherein
the case includes a cover part, a lateral part, and a bottom part,
the bottom part includes a sapphire substrate, the LT substrate is positioned on a first surface of the sapphire substrate, the first surface serving as an inner surface of the case, and a second surface opposite to the first surface serves as an outer surface of the case, and
the conductor includes a via conductor provided in a through-hole continuously penetrating through the sapphire substrate and the LT substrate.

### Claim 2 (depends on 1)

The SAW device according to claim 1, wherein
the through-hole includes a first through-hole penetrating through the sapphire substrate, and an opening diameter of the first through-hole in the second surface is larger than an opening diameter of the first through-hole in the first surface.

### Claim 3 (depends on 2)

The SAW device according to claim 2, wherein
the diameter of the first through-hole gradually increases with the distance from the first surface toward the second surface.

### Claim 4 (depends on 1)

The SAW device according to claim 1, wherein
the first through-hole penetrating through the sapphire substrate has a center axis connected between a center of an opening in the first surface and a center of an opening in the second surface, and the center axis is tilted with respect to a vertical line of the first surface.

### Claim 5 (depends on 1)

The SAW device according to claim 1, wherein
the first through-hole penetrating through the sapphire substrate has a modified part including polycrystalline alumina, on at least one part of an inner surface.

### Claim 6 (depends on 5)

The SAW device according to claim 5, wherein
the first through-hole has the modified part formed of polycrystalline alumina, on the whole inner surface.

### Claim 7 (depends on 5)

The SAW device according to claim 5, wherein
a second through-hole penetrating through the LT substrate is provided and has the modified part including polycrystalline alumina, on an inner surface close to the first through-hole.

### Claim 8 (depends on 7)

The SAW device according to claim 7, wherein
the second through-hole has the modified part formed of polycrystalline alumina, on the whole inner surface.

### Claim 9 (depends on 1)

The SAW device according to claim 1, wherein
the sapphire substrate has thickness of 0.05 mm to 1 mm both inclusive.

### Claim 10 (depends on 1)

The SAW device according to claim 1, wherein
the LT substrate is thinner than the sapphire substrate.

### Claim 11

A method for manufacturing a SAW device comprising a SAW element; a conductor connected to the SAW element; an LT substrate including the SAW element; and a case for housing the LT substrate including the SAW element, the method comprising the steps of:
bonding the LT substrate on a first surface of a sapphire substrate;
polishing at least the LT substrate of a bonded body of the sapphire substrate and the LT substrate;
forming a through-hole continuously penetrating through the sapphire substrate and the LT substrate;
forming a via conductor by filling the through-hole with a conductor;
connecting the SAW element to the via conductor by forming the SAW element on the LT substrate; and
bonding a bottom part including the sapphire substrate to a cover part and a lateral part, or to a cover member including of the cover part and the lateral part.

### Claim 12 (depends on 11)

The method for manufacturing a SAW device according to claim 11, wherein
in the step of forming the through-hole, the through-hole is formed by laser irradiation from a second main surface of the sapphire substrate.
