Automated assembly and mounting of solar cells on space panels
AssigneeSolAero Technologies Corp.
InventorsMarvin Bradford Clevenger, Benjamin C. Richards, Cory Tourino, Lei Yang, Daniel Aiken, Daniel Derkacs, Philip E. Blumenfeld
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Abstract
The present disclosure provides methods of fabricating a multijunction solar cell panel in which one or more of the steps are performed using an automated process. In some embodiments, the automated process uses machine vision.
Claims21
1-15. (canceled)
A method of fabricating a solar cell array panel comprising one or more of the steps of:
- providing a substrate;
- positioning and attaching a plurality of solar cells to the substrate;
- electrically connecting the plurality of solar cells in series to provide a solar cell string;
- positioning and attaching a blocking diode to the substrate and electrically connecting the blocking diode in series with the solar cell string and a bus bar on the substrate;
- wherein at least one of the method steps is performed using one or more automated processes.
A method of fabricating a solar cell array panel comprising one or more of the steps of:
- providing a plurality of Cell-Interconnect-Cover Glass units (CICs);
- forming a string configuration of CICs;
- interconnecting string configurations of CICs;
- bonding string configurations or interconnected string configurations to a substrate;
- and
- configuring a circuit of the string configurations on the substrate;
- wherein at least one of the method steps is performed using one or more automated processes.
A method of fabricating a multijunction solar cell array on a carrier using one or more automated processes, the method comprising:
- providing a first multijunction solar cell including a first contact pad and a second contact pad disposed adjacent the top surface of the multijunction solar cell along a first peripheral edge thereof;
- welding a first electrical interconnect to the first contact pad of said first multijunction solar cell;
- welding a second electrical interconnect to the second contact pad of the first multijunction solar cell;
- positioning said first multijunction solar cell over an adhesive region of a permanent carrier;
- mounting a cover glass over said first multijunction solar cell;
- and
- bonding said first multijunction solar cell to said adhesive region using pressure and/or heat.
Dependencies are inferred from the claim text.