# US 2017/0290205 A1 · Immersion cooling systems and methods

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- Number: US 2017/0290205 A1
- Document ID: US20170290205A1
- Status: Published application
- Kind: A1
- Application number: 15/090,049
- Filed: 2016-04-04
- Published: 2017-10-05
- Earliest claimed: 2016-04-04
- Assignees: Hamilton Sundstrand Corporation
- Applicants: Hamilton Sundstrand Corporation
- Inventors: Charles Shepard; Kris H. Campbell
- Web page: https://patentgrep.com/patent/US20170290205A1

## CPC

- H05K 7/20936: {Liquid coolant with phase change}
- H05K 7/203: {by immersion}
- H05K: PRINTED CIRCUITS; CASINGS OR CONSTRUCTIONAL DETAILS OF ELECTRIC APPARATUS; MANUFACTURE OF ASSEMBLAGES OF ELECTRICAL COMPONENTS

## Abstract

An electronics cooling arrangement includes a housing, an electronic device disposed within the housing, and a solid-liquid phase change material disposed within the housing and is in thermal communication with the electronic device to absorb heat generated by the electronic device. A method of cooling an electronic device and a vehicular electronics cooling system are also described.

## Claims

### Claim 1

An electronics cooling arrangement, comprising:
a housing;
an electronic device disposed within the housing; and
a solid-liquid phase change material (PCM) disposed within the housing and in thermal communication with the electronic device, wherein the solid-liquid PCM is configured to absorb heat generated by the electronic device.

### Claim 2 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein the solid-liquid PCM is fully submerged within a liquid-vapor phase coolant disposed within the housing.

### Claim 3 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein the solid-liquid PCM is partially submerged within a liquid-vapor phase coolant disposed within the housing.

### Claim 4 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein the solid-liquid PCM includes wax body.

### Claim 5 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein solid-liquid PCM is in direct contact with a liquid-vapor phase coolant disposed within the housing.

### Claim 6 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein the solid-liquid PCM is in indirect contact with a liquid-vapor phase coolant disposed within the housing.

### Claim 7 (depends on 1)

An electronics cooling arrangement as recited in claim 1, further including a PCM envelope containing the solid-liquid PCM and submerged within a liquid-vapor phase coolant disposed within the housing.

### Claim 8 (depends on 7)

An electronics cooling arrangement as recited in claim 7, wherein the PCM envelope is fixed relative to the housing.

### Claim 9 (depends on 7)

An electronics cooling arrangement as recited in claim 7, wherein the PCM envelope is free-floating within a liquid-vapor phase coolant disposed within the housing.

### Claim 10 (depends on 7)

An electronics cooling arrangement as recited in claim 7, wherein PCM envelope is a first PCM envelope containing a portion of the solid-liquid PCM, and further including a second PCM envelope containing a second portion of the solid-liquid PCM.

### Claim 11 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein the housing and a liquid-vapor phase coolant disposed within the housing define therebetween an ullage space, a condenser being disposed within the ullage space, and a portion of the solid-liquid PCM being disposed within the ullage space.

### Claim 12 (depends on 11)

An electronics cooling arrangement as recited in claim 11, further including a heat exchanger disposed on a side of the ullage space opposite the condenser.

### Claim 13 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein the electronic device comprises at least one of a capacitor, an inductor, a printed circuit board, a solid-state switch device, heat sink and a solid-state power converter.

### Claim 14 (depends on 1)

An electronics cooling arrangement as recited in claim 1, wherein the housing is a sealed housing having a fixed volume.

### Claim 15 (depends on 1)

An electronics cooling arrangement as recited in claim 1, further comprising a liquid-vapor phase dielectric coolant contained within the housing.

### Claim 16 (depends on 15)

An electronics cooling arrangement as recited in claim 15, wherein the solid-liquid PCM is in thermal communication with the electronic device through the liquid-vapor phase dielectric coolant to absorb heat generated by the electronic device.

### Claim 17

An electronics cooling arrangement for a vehicular electrical system, comprising:
a sealed housing;
a liquid-vapor phase dielectric coolant contained within the housing;
an electronic device submerged within the dielectric coolant, the electronic device having a conductor in direct contact with the dielectric coolant; and
a solid-liquid phase change material (PCM) contained within the housing, wherein the solid-liquid PCM is free-floating within the dielectric coolant, and wherein the solid-liquid phase coolant is in thermal communication with the electronic device through the liquid-vapor phase coolant.

### Claim 18

A method of cooling an electronic device, comprising:
transferring heat from the electronic device to a fluid; and
transferring heat from the fluid to a solid-liquid phase change material (PCM).

### Claim 19 (depends on 18)

A method of cooling an electronic device as recited in claim 18, further comprising maintaining the fluid at a constant temperature while the solid-liquid PCM changes phase from a solid to a liquid.

### Claim 20 (depends on 18)

A method of cooling an electronic device as recited in claim 18, wherein transferring heat from the electronic device to the fluid includes heating a liquid-vapor phase dielectric coolant contained within a sealed housing using the electronic device while submerged within the coolant, and wherein transferring heat from the fluid to the solid-liquid PCM includes transferring heat between the liquid-vapor phase coolant into the solid-liquid PCM while submerged within the liquid-vapor phase dielectric coolant.
