# US 2017/0284253 A1 · Aftertreatment systems for dual-fuel engines

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- Number: US 2017/0284253 A1
- Document ID: US20170284253A1
- Status: Published application
- Kind: A1
- Application number: 15/518,162
- Filed: 2014-10-16
- Published: 2017-10-05
- Earliest claimed: 2014-10-16
- Assignees: Cummins Emission Solutions Inc.
- Applicants: Cummins Emission Solutions, Inc.
- Inventors: Yi Liu; Arvind V. Harinath; Arpad Somogyvari
- Web page: https://patentgrep.com/patent/US20170284253A1

## CPC

- F01N 3/208: {Control of selective catalytic reduction [SCR], e.g. by adjusting the dosing of reducing agent}
- F01N 3/101: {Three-way catalysts}
- F02D 19/105: {operating in a special mode, e.g. in a liquid fuel only mode for starting}
- F01N 2260/04: for regeneration or reactivation, e.g. of catalyst
- F01N 2570/10: Carbon or carbon oxides
- F01N 2570/12: Hydrocarbons
- F01N 2570/14: Nitrogen oxides
- F01N 2610/02: the substance being ammonia or urea
- F02D 41/0025: {Controlling engines characterised by use of non-liquid fuels, pluralities of fuels, or non-fuel substances added to the combustible mixtures}
- Y02T 10/12: Improving ICE efficiencies
- Y02T 10/30: Use of alternative fuels, e.g. biofuels
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)
- F02D: CONTROLLING COMBUSTION ENGINES (vehicle fittings, acting on a single sub-unit only, for automatically controlling vehicle speed B60K31/00; conjoint control of vehicle sub-units of different type or different function, road vehicle drive control systems for purposes other than the control of a single sub-unit B60W)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

Systems and methods for an aftertreatment system configured for use with a dual-fuel engine system are described. The method comprises determining an operating mode of the dual-fuel engine. Upon determining that the dual-fuel engine is operating in a dual-fuel mode or a natural gas mode, the dual-fuel engine operates in a stoichiometric operating condition, and the exhaust is received into a three-way catalyst communicatively connected to a selective catalytic reduction catalyst. Upon determining that the dual-fuel engine is not operating in the dual-fuel mode or the natural gas mode, the engine operates in a lean operating condition.

## Claims

### Claim 1

A method of treating exhaust from a dual-fuel engine, comprising:
determining an operating mode of the dual-fuel engine;
upon determining that the dual-fuel engine is operating in a dual-fuel mode or a natural gas mode:
operating the dual-fuel engine in a stoichiometric operating condition, and
receiving the exhaust into a three-way catalyst communicatively connected to a selective catalytic reduction catalyst, the three-way catalyst facilitating desulfation of the selective catalytic reduction catalyst ; and
upon determining that the dual-fuel engine is not operating in the dual-fuel mode or the natural gas mode, operating the engine in a lean operating condition.

### Claim 2 (depends on 1)

The method of claim 1, further comprising disabling urea dosing when the dual-fuel engine is operating in the dual-fuel mode or the natural gas mode.

### Claim 3 (depends on 1)

The method of claim 1, further comprising enabling urea dosing when the dual-fuel engine is not operating in the dual-fuel mode or the natural gas mode.

### Claim 4 (depends on 1)

The method of claim 1, wherein the three-way catalyst is configured to reduce nitrogen oxide, carbon monoxide, and hydrocarbons when the dual-fuel engine is operating in the stoichiometric operating condition and operating in the dual-fuel mode or the natural gas mode.

### Claim 5 (depends on 1)

The method of claim 1, further comprising using the selective catalytic reduction catalyst to reduce nitrogen oxide when the dual-fuel engine is operating in the lean operating condition and is not operating in the dual-fuel mode or the natural gas mode.

### Claim 6 (depends on 1)

The method of claim 1, wherein the selective catalytic reduction catalyst is positioned downstream of the three-way catalyst.

### Claim 7 (depends on 6)

The method of claim 6, further comprising using the selective catalytic reduction catalyst to store potential ammonia slip from the three-way catalyst when the dual-fuel engine is operating in the stoichiometric operating condition and operating in the dual-fuel mode or the natural gas mode.

### Claim 8 (depends on 6)

The method of claim 6, further comprising using the three-way catalyst to oxidize nitrogen oxide to nitrogen dioxide and reduce hydrocarbons and carbon monoxide when the dual-fuel engine is operating in the lean operating condition and is not operating in the dual-fuel mode or the natural gas mode.

### Claim 9 (depends on 6)

The method of claim 6, wherein the three-way catalyst is configured to oxidize nitrogen oxide, carbon monoxide, and hydrocarbons when the dual-fuel engine is operating in the lean operating condition and is not operating in the dual-fuel mode or the natural gas mode.

### Claim 10 (depends on 1)

The method of claim 1, wherein the selective catalytic reduction catalyst is positioned upstream of the three-way catalyst.

### Claim 11 (depends on 10)

The method of claim 10, further comprising using the three-way catalyst to reduce ammonia, carbon monoxide, and hydrocarbons exiting the selective catalytic reduction catalyst when the dual-fuel engine is operating in the lean operating condition and is not operating in the dual-fuel mode or the natural gas mode.

### Claim 12 (depends on 1)

The method of claim 1, further comprising operating the dual-fuel engine in a diesel mode when the dual-fuel engine is not operating in the dual-fuel mode or the natural gas mode.

### Claim 13

A controller for use in an aftertreatment system, the controller comprising:
a determination module configured to determine an operating mode of a dual-fuel engine;
an operation module configured to operate the dual-fuel engine in a stoichiometric operating condition when the dual-fuel engine is operating in a natural gas mode or a dual-fuel mode, and to operate the dual-fuel engine in a lean operating condition when the dual-fuel engine is not operating in the dual-fuel mode or the natural gas mode;
a dosing module configured to control the injection of urea into exhaust downstream from the dual-fuel engine, the dosing module communicating with the operation module to determine when to allow the injection of the urea; and
a fuel injection module configured to control an air-fuel ratio in the dual-fuel engine based upon the operating mode of the dual-fuel engine.

### Claim 14 (depends on 13)

The controller of claim 13, wherein the dosing module prevents the injection of the urea into the exhaust when the dual-fuel engine is operating in the stoichiometric operating condition and operating in the natural gas mode or the dual-fuel mode.

### Claim 15 (depends on 13)

The controller of claim 13, wherein the dosing module enables the injection of the urea into the exhaust when the dual-fuel engine is operating in the lean operating condition and is not operating in the natural gas mode or the dual-fuel mode.

### Claim 16 (depends on 13)

The controller of claim 13, wherein the dosing module enables the injection of the urea into the exhaust when the dual-fuel engine is operating in the lean operating condition and is operating in a diesel mode.

### Claim 17 (depends on 13)

The controller of claim 13, wherein the fuel injection module creates a lean air-fuel ratio in the dual-fuel engine when the dual-fuel engine is not operating in the dual-fuel mode or the natural gas mode.

### Claim 18 (depends on 13)

The controller of claim 13, wherein the three-way catalyst facilitates desulfation of the selective catalytic reduction catalyst when the dual-fuel engine is operating in the stoichiometric operating condition and operating in the dual-fuel mode or the natural gas mode.

### Claim 19

An aftertreatment system configured to be used with a dual-fuel engine operable in a plurality of operating modes, the aftertreatment system comprising:
a three-way catalyst positioned downstream of the dual-fuel engine, the three-way catalyst configured to receive exhaust from the dual-fuel engine;
a selective catalytic reduction catalyst communicatively connected to the three-way catalyst and positioned downstream of the dual-fuel engine; and
a controller configured to determine the operating mode of the dual-fuel engine,
wherein the controller operates the dual-fuel engine in a stoichiometric operating condition when the dual-fuel engine is in a dual-fuel mode or a natural gas mode, and wherein the controller operates the dual-fuel engine in a lean operating condition when the dual-fuel engine is not in the dual-fuel mode or the natural gas mode.

### Claim 20 (depends on 19)

The aftertreatment system of claim 19, further comprising a doser configured to inject urea into the exhaust, wherein the selective catalytic reduction catalyst uses the urea injected by the doser to reduce nitrous oxide emissions exiting the three-way catalyst when the dual-fuel engine is operating in the lean operating condition and operating in a diesel mode.

### Claim 21 (depends on 19)

The aftertreatment system of claim 19, wherein the three-way catalyst is configured to oxidize nitrous oxide exiting the dual-fuel engine into nitrogen dioxide when the dual-fuel engine is operating in the lean operating condition and is not operating in the dual-fuel mode or the natural gas mode.

### Claim 22 (depends on 19)

The aftertreatment system of claim 19, wherein the three-way catalyst is configured to reduce carbon monoxide and hydrocarbons exiting the dual-fuel engine when the dual-fuel engine is operating in the lean operating condition and is not operating in the dual-fuel mode or the natural gas mode.

### Claim 23 (depends on 19)

The aftertreatment system of claim 19, wherein the three-way catalyst is positioned downstream of the selective catalytic reduction catalyst.

### Claim 24 (depends on 23)

The aftertreatment system of claim 23, wherein the three-way catalyst is configured to reduce ammonia, carbon monoxide, and hydrocarbons slipping from the selective catalytic reduction catalyst when the dual-fuel engine is operating in the lean operating condition and is not operating in the dual-fuel mode or the natural gas mode.

### Claim 25 (depends on 19)

The aftertreatment system of claim 19, wherein the three-way catalyst is positioned upstream of the selective catalytic reduction catalyst.

### Claim 26 (depends on 25)

The aftertreatment system of claim 25, wherein the three-way catalyst facilitates desulfation of the selective catalytic reduction catalyst when the dual-fuel engine is operating in the stoichiometric operating condition and operating in the dual-fuel mode or the natural gas mode.
