# US 2017/0284083 A1 · Coiled precompressed, precoated joint seal and method of making

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- Number: US 2017/0284083 A1
- Document ID: US20170284083A1
- Status: Published application
- Kind: A1
- Application number: 15/494,069
- Filed: 2017-04-21
- Published: 2017-10-05
- Earliest claimed: 2008-11-20
- Assignees: Emseal Joint Systems Ltd.
- Applicants: Emseal Joint Systems Ltd.
- Inventors: Lester Hensley; William Witherspoon
- Web page: https://patentgrep.com/patent/US20170284083A1

## CPC

- E04B 1/6812: {Compressable seals of solid form}
- B29C 43/02: of articles of definite length, i.e. discrete articles {(B29C35/0227 takes precedence)}
- E04B 1/6806: {Waterstops (E04B1/6807 takes precedence)}
- E04B 1/948: {Fire-proof sealings or joints (for doors or windows E06B5/164)}
- E04C 2/205: {of foamed plastics, or of plastics and foamed plastics, optionally reinforced}
- F16J 15/022: {characterised by structure or material}
- F16J 15/065: {fire resistant}
- B29L 2031/26: Sealing devices, e.g. packaging for pistons or pipe joints
- E04B 1/944: {covered with fire-proofing material}
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})
- B29C: SHAPING OR JOINING OF PLASTICS; SHAPING OF MATERIAL IN A PLASTIC STATE, NOT OTHERWISE PROVIDED FOR; AFTER-TREATMENT OF THE SHAPED PRODUCTS, e.g. REPAIRING (making preforms B29B11/00; making laminated products by combining previously unconnected layers which become one product whose layers will remain together B32B37/00 - B32B41/00)
- E04C: STRUCTURAL ELEMENTS; BUILDING MATERIALS (for bridges E01D; specially designed for insulation or other protection E04B; elements used as building aids E04G; for mining E21; for tunnels E21D; structural elements with broader range of application than for building engineering F16, particularly F16S)
- F16J: PISTONS {(specially adapted for dampers F16F9/32)}; CYLINDERS; SEALINGS
- B29L: INDEXING SCHEME ASSOCIATED WITH SUBCLASS B29C, RELATING TO PARTICULAR ARTICLES

## Abstract

Disclosed is a water resistant joint sealing system comprising a coiled, coated precompressed core material. In one embodiment, the joint sealing system includes a fire retardant material put into the core material. In one embodiment, the fire retardant material forms a layer in, or between portions of material of, the core material.

## Claims

### Claim 1

A water resistant precompressed joint system comprising:
a pre-compressed, coated core strip windable onto a device multiple times and including:
a top coat on said core strip of an elastomeric water proofing material formed into an arched, or a dome profile transverse to a direction of compression of the core strip against the device; and
a liner configured to hold the coated core strip in compression;
wherein the pre-compressed, coated core strip is wound onto the device so that the pre-compressed, coated core strip with the liner overlaps the pre-compressed, coated core with the liner multiple times creating discrete layers of wraps and the liner is positioned to keep each wrap discrete from a next wrap to prevent adhesion between the layers of the wraps.

### Claim 2 (depends on 1)

The water resistant precompressed joint system of claim 1, wherein said top coat is formed mechanically or manually into the arched or dome shape.

### Claim 3 (depends on 2)

The water resistant precompressed joint system of claim 2, wherein a bottom coat is formed mechanically or manually into a transverse arched or dome shape thereby creating a substantially symmetrical shape.

### Claim 4 (depends on 3)

The water resistant precompressed joint system of claim 3, wherein the pre-compressed core strip further comprises impregnation of a fire retardant material into the core strip thereby forming a water and fire resistant expansion joint system.

### Claim 5 (depends on 4)

The system of claim 4, wherein the top coat and/or the bottom coat is a fire barrier sealant.

### Claim 6 (depends on 4)

The system of claim 4, wherein the core strip with the fire retardant material has a density in a range of about 160 kg/m3 to about 800 kg/m3; and the precompressed joint system is configured to pass testing mandated by UL 2079.

### Claim 7 (depends on 4)

The system of claim 4, wherein the core comprises open celled foam.

### Claim 8 (depends on 7)

The system of claim 7, wherein the device is a spool.

### Claim 9

A water and fire resistant expansion joint system comprising:
a pre-compressed, coated foam strip windable onto a device multiple times and including:
a top coat on said foam strip of a water resistant material transverse to a direction of compression of the foam strip against the device;
a fire retardant infused into the foam strip; and
a liner configured to hold the coated foam strip in compression;
wherein the pre-compressed, coated foam strip is wound onto the device so that the pre-compressed, coated foam strip with the liner overlaps itself multiple times creating discrete layers of wraps and the liner is positioned to keep each wrap discrete from a next wrap to prevent adhesion between the layers of the wraps; and
wherein the foam strip with the fire retardant has as a density in a range of about 160 kg/m3 to about 800 kg/m3; and the water and fire resistant expansion joint system is configured to pass testing mandated by UL 2079.

### Claim 10 (depends on 9)

The water and fire resistant expansion joint system of claim 9, wherein the device is a spool.

### Claim 11

A method of making a water resistant precompressed joint system comprising:
coating a core material with a water resistant elastomer to form a coated sheet;
cutting the coated sheet into a strip;
forming the strip into an arched profile; and
compressing the arched strip.
