# US 2017/0283301 A1 · Optical fiber preform and method of manufacturing optical fiber

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- Number: US 2017/0283301 A1
- Document ID: US20170283301A1
- Status: Published application
- Kind: A1
- Application number: 15/631,442
- Filed: 2017-06-23
- Published: 2017-10-05
- Earliest claimed: 2015-01-09
- Assignees: Furukawa Electric Co., Ltd.
- Applicants: Furukawa Electric Co., Ltd.
- Inventors: Mitsuhiro KAWASAKI
- Web page: https://patentgrep.com/patent/US20170283301A1

## CPC

- C03B 37/012: Manufacture of preforms for drawing fibres or filaments
- C03B 37/01251: {Reshaping the ends}
- C03B 37/0253: {Controlling or regulating (for glass fibre manufacture in general C03B37/07)}
- C03B 37/02772: {shaping the preform lower end or bulb, e.g. pre-gobbing, controlling draw bulb shape, or preform draw start-up procedures}
- G02B 6/02: Optical fibres with cladding {with or without a coating}
- C03B 2205/40: Monitoring or regulating the draw tension or draw rate
- C03B 2205/44: Monotoring or regulating the preform feed rate
- C03B 2205/45: Monotoring or regulating the preform neck-down region with respect to position or shape
- C03B 2205/47: Shaping the preform draw bulb before or during drawing
- C03B 2205/72: Controlling or measuring the draw furnace temperature
- C03B: MANUFACTURE, SHAPING, OR SUPPLEMENTARY PROCESSES
- G02B: OPTICAL ELEMENTS, SYSTEMS OR APPARATUS

## Abstract

An optical fiber preform includes: a columnar portion having an approximately constant radius of r; and a taper portion located adjacent to the columnar portion in a lengthwise direction and having a radius decreasing along the lengthwise direction. The taper portion includes: a first taper portion including a portion having a radius varying between 0.9r and 0.6r; and a second taper portion including a portion having a radius varying between 0.4r and 0.15r. A diameter of the first taper portion in the portion having the radius varying between 0.9r and 0.6r decreases so as to form a maximum angle θ1 between 40 degrees and 60 degrees with respect to the columnar portion, a diameter of the second taper portion in the portion having the radius varying between 0.4r and 0.15r decreases so as to form an average angle θ2 between 5 degrees and 30 degrees with respect to a central axis in the lengthwise direction, and a volume of the taper portion is smaller than or equal to 45% of a volume of a column having a same outer diameter as a maximum outer diameter of the taper portion and having a same length as the taper portion.

## Claims

### Claim 1

An optical fiber preform comprising:
a columnar portion having an approximately constant radius of r; and
a taper portion located adjacent to the columnar portion in a lengthwise direction and having a radius decreasing along the lengthwise direction,
wherein the taper portion includes:
a first taper portion including a portion having a radius varying between 0.9r and 0.6r; and
a second taper portion including a portion having a radius varying between 0.4r and 0.15r,
a diameter of the first taper portion in the portion having the radius varying between 0.9r and 0.6r decreases so as to form a maximum angle θ1 between 40 degrees and 60 degrees with respect to the columnar portion,
a diameter of the second taper portion in the portion having the radius varying between 0.4r and 0.15r decreases so as to form an average angle θ2 between 5 degrees and 30 degrees with respect to a central axis in the lengthwise direction, and
a volume of the taper portion is smaller than or equal to 45% of a volume of a column having a same outer diameter as a maximum outer diameter of the taper portion and having a same length as the taper portion.

### Claim 2 (depends on 1)

The optical fiber preform according to claim 1, further comprising a falling portion located at a tip side of the taper portion and functioning as a weight of the glass optical fiber when drawing of the optical fiber preform is started.

### Claim 3 (depends on 1)

The optical fiber preform according to claim 1, wherein the columnar portion and the first taper portion are connected by a region having an outer circumference forming a curved surface with a radius of 30 mm or more along the lengthwise direction.

### Claim 4 (depends on 1)

The optical fiber preform according to claim 1, wherein the first taper portion and the second taper portion are connected by a connection portion having an outer circumference forming a curved surface with a radius of 40 mm or more along the lengthwise direction.

### Claim 5 (depends on 1)

The optical fiber preform according to claim 1, wherein the radius of the columnar portion is 40 mm or more.

### Claim 6 (depends on 1)

The optical fiber preform according to claim 1, wherein the taper portion is formed by grinding.

### Claim 7

A method of manufacturing an optical fiber, the method comprising:
drawing a glass optical fiber by heating and melting a tip portion of a taper portion of an optical fiber preform; and
forming a coating on an outer circumference of the drawn glass optical fiber, wherein
the optical fiber preform including:
a columnar portion having an approximately constant radius of r; and
the taper portion located adjacent to the columnar portion in a lengthwise direction and having a radius decreasing along the lengthwise direction,
the taper portion includes:
a first taper portion including a portion having a radius varying between 0.9r and 0.6r; and
a second taper portion including a portion having a radius varying between 0.4r and 0.15r,
a diameter of the first taper portion in the portion having the radius varying between 0.9r and 0.6r decreases so as to form a maximum angle θ1 between 40 degrees and 60 degrees with respect to the columnar portion,
a diameter of the second taper portion in the portion having the radius varying between 0.4r and 0.15r decreases so as to form an average angle θ2 between 5 degrees and 30 degrees with respect to a central axis in the lengthwise direction, and
a volume of the taper portion is smaller than or equal to 45% of a volume of a column having a same outer diameter as a maximum outer diameter of the taper portion and having a same length as the taper portion.

### Claim 8 (depends on 7)

The method of manufacturing an optical fiber according to claim 7, further comprising a falling portion located at a tip side of the taper portion and functioning as a weight of the glass optical fiber when drawing of the optical fiber preform is started.

### Claim 9 (depends on 7)

The method of manufacturing an optical fiber according to claim 7, wherein the columnar portion and the first taper portion are connected by a region having an outer circumference forming a curved surface with a radius of 30 mm or more along the lengthwise direction.

### Claim 10 (depends on 7)

The method of manufacturing an optical fiber according to claim 7, wherein the first taper portion and the second taper portion are connected by a connection portion having an outer circumference forming a curved surface with a radius of 40 mm or more along the lengthwise direction.

### Claim 11 (depends on 7)

The method of manufacturing an optical fiber according to claim 7, wherein the radius of the columnar portion is 40 mm or more.

### Claim 12 (depends on 7)

The method of manufacturing an optical fiber according to claim 7, wherein the taper portion is formed by grinding.
