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US 2017/0271734 A1Published application
Embedded cavity in printed circuit board by solder mask dam
AssigneeMultek Technologies Limited
InventorsPui Yin Yu, Jiawen Chen
Life of this patent
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Abstract
A PCB having multiple stacked layers laminated together. The laminated stack includes regular flow prepreg and includes an embedded cavity, the perimeter of which is formed by a photo definable, or photo imageable, polymer structure, such as a solder mask dam. The solder mask dam defines cavity dimensions and prevents prepreg resin flow into the cavity during lamination.
Claims20
A printed circuit board comprising:
- a. a laminated stack of a plurality of non-conductive layers and a plurality of conductive layers;
- and
- b. a photo imageable polymer structure formed within the laminated stack, wherein the photo imageable structure forms a boundary within which a cavity is formed.
A method of manufacturing a printed circuit board comprising:
- a. forming an inner core structure having a first surface;
- b. forming a photo imageable polymer structure on the first surface of the inner core structure, wherein the photo imageable polymer structure forms a boundary within which a cavity is formed;
- c. removing a section from a prepreg layer, wherein the section forms a cut-out section through an entire thickness of the prepreg layer, and the cut-out section has a perimeter that substantially matches a footprint of the boundary of the photo imageable polymer structure;
- c. forming a printed circuit board stack up, wherein the printed circuit board stack up comprises the inner core structure, the prepreg layer positioned against the first surface of the inner core structure such that the photo imageable polymer structure fits within the cut-out section of the prepreg layer, and a non-conductive layer or a conductive layer positioned against the prepreg layer such that the cavity is formed within the printed circuit board stack up;
- and
- d. laminating the printed circuit board stack up, thereby forming a laminated stack;
3 more elements
Dependencies are inferred from the claim text.