# US 2017/0257130 A1 · Packaged intrinsic safe industrial modem

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- Number: US 2017/0257130 A1
- Document ID: US20170257130A1
- Status: Published application
- Kind: A1
- Application number: 15/060,201
- Filed: 2016-03-03
- Published: 2017-09-07
- Earliest claimed: 2016-03-03
- Assignees: Honeywell International Inc.
- Applicants: Honeywell International Inc.
- Inventors: AJIT YADAV; MURALI THAVVA. V.V; MURALI KRISHNA BEZAWADA; JOHN BOETTGER
- Web page: https://patentgrep.com/patent/US20170257130A1

## CPC

- H04B 1/3818: Arrangements for facilitating insertion or removal of identification devices
- H04B: TRANSMISSION

## Abstract

A packaged cellular modem system includes a capacitor for receiving power from a DC power source, a DC-to-DC converter coupled to capacitor electrodes, a cellular modem coupled to the converter output and to an antenna, and an IS barrier circuit coupled to a modem output. A microcontroller coupled to a boost regulator has its output coupled to electrodes. A metrology jumper is between the microcontroller and ground. An encapsulation material provides a potted area for the capacitor, converter, modem, IS barrier circuit and microcontroller. A SIM card is coupled to the modem by the IS barrier circuit. LED's are coupled to the microcontroller. The SIM card and LEDs are in a non-potted area. A transparent SIM card access cover over the SIM card and LEDs enables exposing the SIM card.

## Claims

### Claim 1

A packaged cellular modem system (modem system), comprising:
a printed circuit board (PCB) upon which said modem system is configured on;
at least one capacitor having electrodes coupled for receiving power from a DC power source, a DC-to-DC converter having inputs is coupled to said electrodes, a cellular modem coupled to an output of said DC-to-DC converter and coupled to an antenna through a first intrinsic safety (IS) barrier circuit, and a second IS barrier circuit coupled to an output of said cellular modem;
a microcontroller control section including a microcontroller is coupled to a boost regulator having an output coupled to said electrodes for receiving power, and a metrology jumper coupled between said microcontroller and a ground pin;
input/output (IO) connectors coupled to said cellular modem;
an encapsulation material providing a potted area of said PCB which pots said capacitor, said DC-to-DC converter, said cellular modem, said second IS barrier circuit, and said microcontroller control section;
a Subscriber Identity Module (SIM) card inserted into a SIM connector that is coupled to said cellular modem by said second IS barrier circuit;
LED's coupled to said microcontroller,
wherein said SIM card and said LEDs are in a non-potted area of said PCB;
a visible light transparent SIM card access cover (transparent cover) over said SIM card and over said LEDs having a hinge pivoted to an encapsulation separator for lifting said transparent cover to expose said SIM card for providing access thereto.

### Claim 2 (depends on 1)

The modem system of claim 1, wherein said capacitor comprises a supercapacitor.

### Claim 3 (depends on 1)

The modem system of claim 1, wherein all said TO connectors are located on one side of said modem system.

### Claim 4 (depends on 1)

The modem system of claim 1, wherein said metrology jumper is accessible for configuration by breaking a metrology seal and removing a connector cover that is over said metrology jumper.

### Claim 5 (depends on 1)

The modem system of claim 1, wherein said encapsulation separator is configured including a sufficient height to function as a barrier for a filling process for applying said encapsulation material.

### Claim 6 (depends on 1)

The modem system of claim 1, wherein said LED's are coupled to said microcontroller through at least one infallible resistor.

### Claim 7 (depends on 1)

The modem system of claim 1, further comprising an outer case having a cutout which exposes said non-potted area of said PCB.

### Claim 8 (depends on 7)

The modem system of claim 7, further comprising a connector cover secured to said outer case by metrology seals, wherein said connector cover is removable by breaking said metrology seals.

### Claim 9 (depends on 1)

The modem system of claim 1, wherein said encapsulation separator comprises a material different from said encapsulation material.

### Claim 10

A packaged cellular modem system (modem system), comprising:
a printed circuit board (PCB) upon which said modem system is configured on;
at least one supercapacitor having electrodes coupled for receiving power from a DC power source, a DC-to-DC converter having inputs is coupled to said electrodes, a cellular modem coupled to an output of said DC-to-DC converter and coupled to an antenna through a first intrinsic safety (IS) barrier circuit, and a second IS barrier circuit coupled to an output of said cellular modem;
a microcontroller control section including a microcontroller is coupled to a boost regulator having an output coupled to said electrodes for receiving power, and a metrology jumper coupled between said microcontroller and a ground pin;
input/output (IO) connectors coupled to said cellular modem, wherein all said IO connectors are located on one side of said modem system;
an encapsulation material providing a potted area of said PCB which pots said supercapacitor, said DC-to-DC converter, said cellular modem, said second IS barrier circuit, and said microcontroller control section;
a Subscriber Identity Module (SIM) card inserted into a SIM connector that is coupled to said cellular modem by said second IS barrier circuit;
LED's coupled to said microcontroller,
wherein said SIM card and said LEDs are in a non-potted area of said PCB;
a visible light transparent SIM card access cover (transparent cover) over said SIM card and over said LEDs having a hinge pivoted to an encapsulation separator for lifting said transparent cover to expose said SIM card for providing access thereto.

### Claim 11 (depends on 10)

The modem system of claim 10, wherein said metrology jumper is accessible for configuration by breaking a metrology seal and removing a connector cover that is over said metrology jumper.

### Claim 12 (depends on 10)

The modem system of claim 10, wherein said encapsulation separator is configured including a sufficient height to function as a barrier for a filling process for applying said encapsulation material.

### Claim 13 (depends on 10)

The modem system of claim 10, wherein said LED's are coupled to said microcontroller through at least one infallible resistor.

### Claim 14 (depends on 10)

The modem system of claim 10, further comprising an outer case having a cutout which exposes said non-potted area of said PCB.

### Claim 15 (depends on 14)

The modem system of claim 14, further comprising a connector cover secured to said outer case by metrology seals, wherein said connector cover is removable by breaking said metrology seals.
