# US 2017/0256701 A1 · Piezoelectric device and production method for piezoelectric device

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- Number: US 2017/0256701 A1
- Document ID: US20170256701A1
- Status: Published application
- Kind: A1
- Application number: 15/600,828
- Filed: 2017-05-22
- Published: 2017-09-07
- Earliest claimed: 2014-12-08
- Assignees: Murata Manufacturing Co., Ltd.
- Applicants: Murata Manufacturing Co., Ltd.
- Inventors: Yutaka KISHIMOTO
- Web page: https://patentgrep.com/patent/US20170256701A1

## CPC

- H10N 30/082: by etching, e.g. lithography
- H03H 3/02: for the manufacture of piezoelectric or electrostrictive resonators or networks (H03H3/08 takes precedence)
- H03H 3/08: for the manufacture of resonators or networks using surface acoustic waves
- H03H 9/02228: {Guided bulk acoustic wave devices or Lamb wave devices having interdigital transducers situated in parallel planes on either side of a piezoelectric layer}
- H03H 9/25: Constructional features of resonators using surface acoustic waves {(devices for manipulating acoustic surface waves in general G10K11/36)}
- H10N 30/05: Manufacture of multilayered piezoelectric or electrostrictive devices, or parts thereof, e.g. by stacking piezoelectric bodies and electrodes
- H10N 30/086: by polishing or grinding
- H10N 30/202: {using longitudinal or thickness displacement combined with bending, shear or torsion displacement}
- H10N 30/704: {based on piezoelectric or electrostrictive films or coatings}
- H03H 2003/021: {the resonators or networks being of the air-gap type}
- H10N: ELECTRIC SOLID-STATE DEVICES NOT OTHERWISE PROVIDED FOR
- H03H: IMPEDANCE NETWORKS, e.g. RESONANT CIRCUITS; RESONATORS (waveguides, resonators, lines or other devices of the waveguide type H01P)

## Abstract

A piezoelectric resonator includes a piezoelectric thin film including a functional conductor, a fixing layer provided on a principal surface of the piezoelectric thin film to define a void that overlaps a functional portion region, and a support substrate on a principal surface of the fixing layer. A sacrificial layer is provided on a principal surface of a piezoelectric substrate and the fixing layer is provided on the principal surface of the piezoelectric substrate to cover the sacrificial layer. The support substrate is attached to a surface of the fixing layer and the piezoelectric thin film is peeled from the piezoelectric substrate. The functional conductor is provided on the piezoelectric thin film, a through hole is provided in the piezoelectric thin film to straddle a boundary between the fixing layer and the sacrificial layer, and the sacrificial layer is removed by wet etching using the through hole to form the void.

## Claims

### Claim 1

A piezoelectric device comprising:
a piezoelectric film including a through hole provided in a thickness direction;
a functional conductor provided on the piezoelectric film;
a fixing layer provided on a principal surface of the piezoelectric film such that a void overlaps a region where the functional conductor is provided in plan view; and
a support substrate provided on a first principal surface of the fixing layer, the first principal surface being opposite to a second principal surface of the fixing layer which is a principal surface of the piezoelectric film side; wherein
the fixing layer includes a step provided in an inner wall surface of the fixing layer at a position overlapping the through hole in plan view.

### Claim 2 (depends on 1)

The piezoelectric device according to claim 1, wherein
the step is provided at a position between the second principal surface and a bottom of the fixing layer, in a direction of a thickness of the fixing layer; and
an angle of inclination of the step is different from an angle of inclination of the inner wall surface except for the step, in a cross-sectional view.

### Claim 3 (depends on 1)

The piezoelectric device according to claim 1, wherein the functional conductor includes functional conductors disposed to define an interdigital transducer.

### Claim 4 (depends on 3)

The piezoelectric device according to claim 3, wherein the multiple functional conductors are electrically connected to wiring conductors provided on a front surface of the piezoelectric film.

### Claim 5 (depends on 4)

The piezoelectric device according to claim 4, wherein the wiring conductors are provided on the front surface of the piezoelectric film to not overlap the void.

### Claim 6 (depends on 4)

The piezoelectric device according to claim 4, wherein the multiple functional conductors and the wiring conductors are made of Al, Cu, or Au.

### Claim 7 (depends on 1)

The piezoelectric device according to claim 1, wherein a plurality of the through holes are provided.

### Claim 8 (depends on 7)

The piezoelectric device according to claim 7, wherein the plurality of the through holes are provided at an outermost boundary of a periphery of the void.

### Claim 9 (depends on 1)

The piezoelectric device according to claim 1, wherein the step is located at an off-center position in the through hole.

### Claim 10

A production method for a piezoelectric device including a piezoelectric film including a functional conductor provided thereon, a fixing layer provided on a principal surface of the piezoelectric film such that a void overlaps a region where the functional conductor is provided in plan view, and a support substrate provided on a principal surface of the fixing layer opposite to the piezoelectric film, the production method comprising the steps of:
forming a sacrificial layer on a principal surface of a piezoelectric substrate;
forming the fixing layer on the principal surface of the piezoelectric substrate to cover the sacrificial layer;
attaching the support substrate to a surface of the fixing layer opposite to the piezoelectric substrate;
forming the piezoelectric film from the piezoelectric substrate;
forming the functional conductor on the piezoelectric film;
forming a through hole in the piezoelectric film by performing a dry etching at positions on the piezoelectric film straddling a boundary between the fixing layer and the sacrificial layer in plan view to define a step in an inner wall surface of the fixing layer; and
removing the sacrificial layer by wet etching using the through hole, to form the void.

### Claim 11 (depends on 10)

The production method for a piezoelectric device according to claim 10, further comprising a step of determining whether the step has been formed before the wet etching is performed.

### Claim 12 (depends on 11)

The production method for a piezoelectric device according to claim 11, wherein the process of forming the through hole including performing the wet etching after the step has been determined.

### Claim 13 (depends on 10)

The production method for a piezoelectric device according to claim 10, wherein
the step is defined at a position between the principal surface and a bottom of the fixing layer, in a direction of a thickness of the fixing layer; and
an angle of inclination of the step is different from an angle of the inner wall surface except for portions below the step, in a cross-sectional view.

### Claim 14 (depends on 10)

The production method for a piezoelectric device according to claim 10, wherein the functional conductor includes multiple functional conductors disposed to define an interdigital transducer.

### Claim 15 (depends on 14)

The production method for a piezoelectric device according to claim 14, wherein the multiple functional conductors are electrically connected to wiring conductors formed on a front surface of the piezoelectric film.

### Claim 16 (depends on 15)

The production method for a piezoelectric device according to claim 15, wherein the wiring conductors are formed on the front surface of the piezoelectric film to not overlap the void.

### Claim 17 (depends on 14)

The production method for a piezoelectric device according to claim 14, wherein the multiple functional conductors and the wiring conductors are formed of Al, Cu, or Au.

### Claim 18 (depends on 10)

The production method for a piezoelectric device according to claim 10, wherein a plurality of the through holes are formed.

### Claim 19 (depends on 18)

The production method for a piezoelectric device according to claim 18, wherein the plurality of the through holes are provided at an outermost boundary of a periphery of the void.

### Claim 20 (depends on 10)

The production method for a piezoelectric device according to claim 10, wherein the step is formed at an off-center position in the through hole.
