Process for preparing a pcc composite product
AssigneeSpecialty Minerals (Michigan) Inc.
InventorsJoseph Andrew SOHARA, Ari AARI
Life of this patent
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Abstract
The current invention relates to methods of the recovery and re-use of minerals obtained from the combustion of the residues of a process to recycle paper.
Claims63
A process for making composite precipitated calcium carbonate particles, the process comprising:
- providing ash particles, at least 25 wt % of the ash particles, on a dry basis, comprising CaO;
- wherein the wt % of CaO is determined by X-ray diffraction;
- and
- wherein the ash particles are the product of incineration;
- forming an aqueous slurry of the ash particles,
- wherein the water used to form the slurry, prior to addition of any optional additives, comprises not more than 500 mg/liter elemental calcium;
- and wherein optional additives that are not sources of calcium comprise not more than 5 wt % of the slurry;
- and
- carbonating the aqueous slurry to form composite precipitated calcium carbonate particles;
- wherein no wet milling is performed;
- and
- wherein
- either
- the only sources of calcium are from the ash particles and the water used in forming the slurry of the ash particles;
- and no source calcium is added to either of the material to be incinerated, or to the incinerator;
- or
- a source of calcium is added to the material to be incinerated, to the incinerator, to both the incinerator and material to be incinerated, at another point in the process, or a combination thereof, such that the ratio of the weight of calcium added, expressed as elemental calcium, to the weight of ash, is not more than 1.0.
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Dependencies are inferred from the claim text.