Syndiotactic Propylene Polymers and Lubricating Oils Comprising the Same
AssigneeExxonMobil Chemical Patents Inc.
InventorsAnthony J. Dias, Jo Ann M. Canich, George Rodriguez, Liehpao O. Farng, Jean-Roch H. Schauder
Life of this patent
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Abstract
This disclosure relates to syndiotactic polymers containing units derived from propylene and units derived from C4 to C20 alpha olefins. The polymers can be prepared is slurry or solution polymerization processes using a zirconium-containing metallocene catalyst system. The polymers have a melt flow rate as determined by ASTM D-1238 (230° C., 2.16 kg) of from about 0.1 to about 20 g/10 min. The syndiotactic polymers are useful as viscosity index improvers.
Claims25
A lubricating oil comprising:
- (i) at least 50 wt % of a base oil based on the weight of the lubricating oil;
- and
- (ii) a syndiotactic polymer containing units derived from propylene and units derived from at least one □-olefins having 4 to 20 carbon atoms, and where the polymer has a melt flow rate, as determined by ASTM D-1238 (2.16 kg, 230° C.), of from about 0.1 to about 20 g/10 min.
A polymerization process of producing a syndiotactic polymer having a melt flow rate, as determined by ASTM D-1238 (2.16 kg, 230° C.), of less than about 20 g/10 min, the process comprising contacting propylene and at least one of α-olefin having 4 to 20 carbon atoms with a catalyst system comprising a precatalyst compound and an activator in a reactor under conditions sufficient to produce the polymer;
- wherein the precatalyst compound is selected from those having the structure of formula (1), (2), (3), or (4);
- wherein structure (1) has a Cs or pseudo-Cs symmetry and the following formula (1):
- wherein
- M is a zirconium;
- L1 is a unsubstituted fluorenyl, unsubstituted heterocyclopentapentalenyl, unsubstituted heterofluorenyl, substituted fluorenyl, substituted heterocyclopentapentalenyl, or substituted heterofluorenyl ligand with one or more symmetric or pseudo symmetric substituents, each substituent group being, independently, a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl or germylcarbyl, and optionally two or more adjacent substituents may join to form a substituted or unsubstituted, saturated, partially unsaturated or aromatic, cyclic or polycyclic substituent;
- L2 is a cyclopentadienyl ring or a substituted cyclopentadienyl ring with one or more symmetric or pseudo symmetric substituents in the 2 and 5 positions of the ring, each substituent group being, independently, a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl or germylcarbyl;
- G is a bridging group;
- and
- X are, independently, halogen, alkoxide, aryloxide, amide, phosphide, hydride radicals, hydrocarbyl radicals, substituted hydrocarbyl radicals, halocarbyl radicals, substituted halocarbyl radicals, silylcarbyl radicals, substituted silylcarbyl radicals, germylcarbyl radicals, or substituted germylcarbyl radicals;
- or both X are joined and bound to the metal atom to form a metallacycle ring containing from 3 to 20 carbon atoms;
- or both together can be an olefin, diolefin or aryne ligand;
- or both X can also be joined to form a anionic chelating ligand;
- wherein structure (2) has Cs or pseudo-Cs symmetry and the following formula (2):
- wherein:
- M, L1, G, and X are the same as in structure (1);
- J is a heteroatom from group 15;
- R′ is a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, or substituted halocarbyl;
- and
- L′ is a neutral Lewis base and w represents the number of L′ bonded to M where w is 0, 1, or 2, and optionally any L′ and any X may be bonded to one another;
- wherein structure (3) has Cs or pseudo-Cs symmetry and the following formula (3):
- wherein:
- M and X are the same as in structure (1);
- L3 is a cyclopentadienyl ring optionally substituted in the 4 position of the ring, the substituent group being chosen from a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl or germylcarbyl;
- L4 is a substituted cyclopentadienyl ring with symmetric or pseudo symmetric substituents in the 3 and 5 positions of the ring, each substituent group being, independently, a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl or germylcarbyl;
- and
- G′ and G″ are bridging groups;
- and
- wherein structure (4) has C2 symmetry and the following formula (4):
- wherein:
- X is the same as in structure (1);
- M is titanium;
- O is oxygen;
- N is nitrogen;
- R1 is a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl or germylcarbyl;
- R2 is a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl or germylcarbyl;
- and
- R3, R4 and R5 are independently hydrogen or a radical group which is a hydrocarbyl, substituted hydrocarbyl, halocarbyl, substituted halocarbyl, silylcarbyl or germylcarbyl.
Dependencies are inferred from the claim text.