Polymerizations for olefin-based polymers
AssigneeDow Global Technologies LLC
InventorsPhilip P. Fontaine, Jerzy Klosin, Endre Szuromi, Carl N. Iverson, Zach T. Rickaway, Andrew J. Young, Susan G. Brown, Ruth Figueroa, Mehmet Demirors, Mridula Babli Kapur
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Abstract
The invention provides a process to form an olefin-based polymer, said process comprising polymerizing at least one olefin in the presence of at least one catalyst system comprising the reaction product of the following: A) at least one cocatalyst; and B) a procatalyst comprising a metal-ligand complex of Formula (I), as described herein: (Formula I).
Claims15
A process to form an olefin-based polymer, said process comprising polymerizing at least one olefin, in the presence of at least one catalyst system comprising the reaction product of the following:
- A) at least one cocatalyst;
- and
- B) a procatalyst comprising a metal-ligand complex of Formula (I):
- wherein:
- M is titanium, zirconium, or hafnium, each independently being in a formal oxidation state of +2, +3, or +4;
- and n is an integer of from 0 to 3, and wherein when n is 0, X is absent;
- and
- Each X, independently, is a (C1-C40)hydrocarbyl, a (C1-C40)heterohydrocarbyl, or a halide, and wherein each X, independently, is a monodentate ligand that is neutral, monoanionic, or dianionic;
- or
- wherein two Xs are taken together to form a bidentate ligand that is neutral, monoanionic, or dianionic;
- and
- wherein X and n are chosen, in such a way, that the metal-ligand complex of Formula (I) is, overall, neutral;
- and
- Each Z independently is an oxygen atom, a sulfur atom, —N[(C1-C40)hydrocarbyl]-, or —P[(C1-C40)hydrocarbyl]-;
- and
- L is a substituted or unsubstituted (C1-C40)hydrocarbylene, or a substituted or unsubstituted (C1-C40)heterohydrocarbylene, and
- wherein, for L, the (C1-C40)hydrocarbylene has a portion that comprises a 1-carbon atom to 10-carbon atom linker backbone linking R21 and R22 in Formula (I) (to which L is bonded), or
- wherein, for L, the (C1-C40)heterohydrocarbylene has a portion that comprises a 1-atom to 10-atom linker backbone linking R21 and R22 in Formula (I), wherein each of the 1 to 10 atoms of the 1-atom to 10-atom linker backbone of the (C1-C40)heterohydrocarbylene, independently, is one of the following:
- i) a carbon atom, ii) a heteroatom, wherein each heteroatom independently is —O— or —S—, or iii) a substituent selected from —S(O)—, —S(O)2—, —Si(RC)2, —Ge(RC)2, —P(RC)—, or —N(RC)—, and wherein each RC is, independently, a substituted or unsubstituted (C1-C30)hydrocarbyl, or a substituted or unsubstituted (C1-C30) heterohydrocarbyl;
- and
- R21 and R22 are each, independently, C or Si;
- and
- R1 through R20 are each, independently, selected from the group consisting of the following:
- a substituted or unsubstituted (C1-C40)hydrocarbyl, a substituted or unsubstituted (C1-C40)hetero-hydrocarbyl, —Si(RC)3, —Ge(RC)3, —P(RC)2, —N(RC)2, —ORS, —SRS, —NO2, —CN, —CF3, —S(O)RC, —S(O)2RC, —N═C(RC)2, —OC(O)RC, —C(O)ORC, —N(R)C(O)RC, —C(O)N(RC)2, a halogen atom, and a hydrogen atom;
- and wherein each RC is independently a substituted or unsubstituted (C1-C30)hydrocarbyl, or a substituted or unsubstituted (C1-C30) heterohydrocarbyl;
- and
- wherein, when R17 is a hydrogen atom, then R18 is a substituted or unsubstituted (C1-C40)hydrocarbyl, a substituted or unsubstituted (C1-C40)heterohydrocarbyl, —Si(RC)3, —Ge(RC)3, —P(RC)2, —N(RC)2, —ORS, —SRS, —NO2, —CN, —CF3, —S(O)RC, —S(O)2RC, —N═C(RC)2, —OC(O)RC, —C(O)ORC, —N(R)C(O)RC, —C(O)N(RC)2, a halogen atom, or a hydrogen atom;
- and wherein each RC is independently a substituted or unsubstituted (C1-C30)hydrocarbyl, or a substituted or unsubstituted (C1-C30) heterohydrocarbyl;
- or
- wherein, when R18 is a hydrogen atom, then R17 is a substituted or unsubstituted (C1-C40)hydrocarbyl, a substituted or unsubstituted (C1-C40)heterohydrocarbyl, —Si(RC)3, —Ge(RC)3, —P(RC)2, —N(RC)2, —ORS, —SRS, —NO2, —CN, —CF3, —S(O)RB, —S(O)2RC, —N═C(RC)2, —OC(O)RC, —C(O)ORS, —N(R)C(O)RC, —C(O)N(RC)2, a halogen atom, or a hydrogen atom;
- and wherein each RC is independently a substituted or unsubstituted (C1-C30)hydrocarbyl, or a substituted or unsubstituted (C1-C30) heterohydrocarbyl;
- and/or
- wherein, when R19 is a hydrogen atom, then R20 is a substituted or unsubstituted (C1-C40)hydrocarbyl, a substituted or unsubstituted (C1-C40)heterohydrocarbyl, —Si(RC)3, —Ge(RC)3, —P(RC)2, —N(RC)2, —ORS, —SRS, —NO2, —CN, —CF3, —S(O)RC, —S(O)2RC, —N═C(RC)2, —OC(O)RC, —C(O)ORC, —N(R)C(O)RC, —C(O)N(RC)2, a halogen atom, or a hydrogen atom;
- and wherein each RC is independently a substituted or unsubstituted (C1-C30)hydrocarbyl, or a substituted or unsubstituted (C1-C30) heterohydrocarbyl;
- or
- wherein, when R20 is a hydrogen atom, then R19 is a substituted or unsubstituted (C1-C40)hydrocarbyl, a substituted or unsubstituted (C1-C40)heterohydrocarbyl, —Si(RC)3, —Ge(RC)3, —P(RC)2, —N(RC)2, —ORS, —SRS, —NO2, —CN, —CF3, —S(O)RC, —S(O)2RC, —N═C(RC)2, —OC(O)RC, —C(O)ORC, —N(R)C(O)RC, —C(O)N(RC)2, a halogen atom, or a hydrogen atom;
- and wherein each RC is independently a substituted or unsubstituted (C1-C30)hydrocarbyl, or a substituted or unsubstituted (C1-C30) heterohydrocarbyl;
- and
- wherein, for Formula I, two or more of R1 through R22, optionally, may form one or more ring structures, and wherein each ring structure has from 3 to 50 atoms in the ring, excluding any hydrogen atoms;
- and
- wherein, for Formula I, one or more hydrogen atoms may optionally be substituted with one or more deuterium atoms.
Dependencies are inferred from the claim text.