Methods and compositions for enhanced reinforcement for refractory fire containment walls
OwnerAlonso P. Rodriguezinventor
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Abstract
The invention described is a reinforced refractory fire containment wall panel, the panel cast from a reinforced refractory composition. The refractory composition contains cement, a binder, a matrix material comprising 300 series stainless steel fibers and organic fibers, and a refractory aggregate comprising aluminum oxide, calcium oxide, iron oxide and silicon dioxide or a combination thereof, and a reinforcing material. The invention also describes methods of making the reinforced refractory fire containment wall panel.
Claims25
A reinforced refractory fire containment wall panel, the panel cast from a refractory composition, wherein the refractory composition comprises:
- a) a cement
- b) a binder;
- c) a matrix material comprising 300 series stainless steel fibers and organic fibers, and a refractory aggregate comprising aluminum oxide, calcium oxide, iron oxide and silicon dioxide or a combination thereof;
- and
- d) a reinforcing material, wherein the reinforcing material is integral to the refractory composition.
A method of making a reinforced refractory fire containment wall panel, the method comprising the steps of:
- a) pouring a panel comprising a refractory composition into a cast, the refractory composition comprising:
- i) a cement;
- ii) a binder;
- and
- iii) a matrix material comprising 300 series stainless steel fibers and organic fibers, and a refractory aggregate comprising aluminum oxide, calcium oxide, iron oxide and silicon dioxide or a combination thereof;
- b) adding reinforcing material to the panel cast from a refractory composition;
- and
- c) pouring the refractory composition into the remaining area of the cast.
A method of making a reinforced refractory fire containment wall panel, wherein the method comprises combining:
- a) a cement;
- b) a binder;
- c) a matrix material comprising 300 series stainless steel fibers and organic fibers, and a refractory aggregate comprising aluminum oxide, calcium oxide, iron oxide and silicon dioxide or a combination thereof;
- and
- d) a reinforcing material.
A reinforced refractory fire containment wall panel, wherein the wall panel comprises a longitudinal center, a first and second side and a first and second edge, wherein the wall panel tapers from the longitudinal center to the first and second sides of the reinforced refractory fire containment wall panel, and wherein the wall panel is at least 8 feet long, the panel cast from a refractory composition, wherein the refractory composition comprises:
- a) a cement
- b) a binder;
- c) a matrix material comprising 300 series stainless steel fibers and organic fibers, and a refractory aggregate comprising aluminum oxide, calcium oxide, iron oxide and silicon dioxide or a combination thereof;
- and
- d) a reinforcing material, wherein the reinforcing material is integral to the refractory composition.
Dependencies are inferred from the claim text.