# US 2016/0258334 A1 · Malfunction diagnosis device for exhaust gas purification device of internal combustion engine

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 2016/0258334 A1
- Document ID: US20160258334A1
- Status: Published application
- Kind: A1
- Application number: 15/057,515
- Filed: 2016-03-01
- Published: 2016-09-08
- Earliest claimed: 2015-03-03
- Assignees: Toyota Jidosha Kabushiki Kaisha
- Applicants: Toyota Jidosha Kabushiki Kaisha
- Inventors: Keiichiro AOKI; Toyoharu KANEKO; Hiroki NISHIJIMA
- Web page: https://patentgrep.com/patent/US20160258334A1

## CPC

- F01N 11/007: {the diagnostic devices measuring oxygen or air concentration downstream of the exhaust apparatus}
- F01N 3/2066: {Selective catalytic reduction [SCR]}
- F01N 2550/02: Catalytic activity of catalytic converters
- F01N 2560/026: for measuring or detecting NOx
- F01N 2610/02: the substance being ammonia or urea
- F01N 2900/1621: Catalyst conversion efficiency
- Y02T 10/12: Improving ICE efficiencies
- Y02T 10/40: Engine management systems
- F01N: GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR MACHINES OR ENGINES IN GENERAL; GAS-FLOW SILENCERS OR EXHAUST APPARATUS FOR INTERNAL-COMBUSTION ENGINES (arrangements in connection with gas exhaust of propulsion units in vehicles B60K13/00; combustion-air intake silencers specially adapted for, or arranged on, internal-combustion engines F02M35/00; protecting against, or damping, noise in general G10K11/16)
- Y02T: CLIMATE CHANGE MITIGATION TECHNOLOGIES RELATED TO TRANSPORTATION

## Abstract

The invention relates to a malfunction diagnosis device for an exhaust gas purification catalyst of an engine. The device calculates, on the basis of a parameter of the engine other than an output value of a NOx concentration sensor, (a) an estimated NO concentration of the exhaust gas and expected to flow out from the catalyst and (b) an estimated particular component concentration of the exhaust gas and expected to flow out from the catalyst. The device calculates an expected output value such that the expected output value calculated when the influence parameter value is a first value is smaller than the expected output value calculated when the influence parameter value is a second value, the expected output value being an output value which is expected to be output from the sensor when the exhaust gas, which includes NO having the expected NO concentration and the particular component having the expected particular component concentration, reaches the sensor. The device diagnoses that a malfunction occurs in the catalyst when the output value of the sensor is equal to or larger than a malfunction diagnosis threshold defined on the basis of the expected output value.

## Claims

### Claim 1

A malfunction diagnosis device for an exhaust gas purification catalyst of an internal combustion engine, comprising:
an exhaust passage;
an exhaust gas purification catalyst provided in the exhaust passage for reducing nitrogen monoxide included in exhaust gas by ammonia to purify the nitrogen monoxide; and
a NOx concentration sensor provided in the exhaust passage downstream of the exhaust gas purification catalyst for detecting a NOx concentration of the exhaust gas,
the NOx concentration sensor including a diffusion layer made of porous material, through which the exhaust gas can pass, and an electrode part for reducing nitrogen monoxide included in the exhaust gas, which has passed through the diffusion layer to convert the nitrogen monoxide to nitrogen and outputting an output value depending on an amount of reduction of the nitrogen monoxide at the electrode part,
the malfunction diagnosis device comprising a malfunction diagnosis section for diagnosing a malfunction of the exhaust gas purification catalyst,
wherein an amount of nitrogen monoxide, produced from a particular component included in the exhaust gas when the exhaust gas passes through the diffusion layer, is a first amount when an influence parameter value is a first value, the influence parameter value being a value of an influence parameter which influences a reaction of the particular component when the particular component passes through the diffusion layer, the reaction of the particular component changing an amount of nitrogen monoxide reaching the electrode part,
an amount of nitrogen monoxide, produced from the particular component when the particular component passes through the diffusion layer, is a second amount larger than the first amount when the influence parameter value is a second value,
the malfunction diagnosis part is programmed:
to calculate, on the basis of a parameter of the engine other than the output value of the NOx concentration sensor, (a) an estimated nitrogen monoxide concentration which is a concentration of nitrogen monoxide included in the exhaust gas and expected to flow out from the exhaust gas purification catalyst and (b) an estimated particular component concentration which is a concentration of the particular component included in the exhaust gas and expected to flow out from the exhaust gas purification catalyst;
to calculate an expected output value such that the expected output value calculated when the influence parameter value is the first value is smaller than the expected output value calculated when the influence parameter value is the second value, the expected output value being an output value which is expected to be output from the NOx concentration sensor when the exhaust gas, which includes nitrogen monoxide having the expected nitrogen monoxide concentration and the particular component having the expected particular component concentration, reaches the NOx concentration sensor; and
to diagnose that a malfunction occurs in the exhaust gas purification catalyst when the output value of the NOx concentration sensor is equal to or larger than a malfunction diagnosis threshold defined on the basis of the expected output value.

### Claim 2 (depends on 1)

The malfunction diagnosis device for the exhaust gas purification catalyst of the engine according to claim 1, wherein that the particular component is ammonia.

### Claim 3 (depends on 1)

The malfunction diagnosis device for the exhaust gas purification catalyst of the engine according to claim 1, wherein the particular component is nitrogen dioxide.

### Claim 4 (depends on 1)

The malfunction diagnosis device for the exhaust gas purification catalyst of the engine according to claim 1, wherein the influence parameter is a parameter which changes a speed of a reaction for producing a component other than the particular component from the particular component.

### Claim 5 (depends on 4)

The malfunction diagnosis device for the exhaust gas purification catalyst of the engine according to claim 4, wherein the influence parameter is at least one of (a) a concentration of oxygen included in the exhaust gas reaching the NOx concentration sensor, (b) a temperature of the exhaust gas reaching the NOx concentration sensor, (c) a concentration of water included in the exhaust gas reaching the NOx concentration sensor and (d) a temperature of the diffusion layer.

### Claim 6 (depends on 1)

The malfunction diagnosis device for the exhaust gas purification catalyst of the engine according to claim 1, wherein the influence parameter is a parameter which changes a time of the particular component to stay in the diffusion layer.

### Claim 7 (depends on 6)

The malfunction diagnosis device for the exhaust gas purification catalyst of the engine according to claim 6, wherein the influence parameter is at least one of (a) a flow rate of the exhaust gas reaching the NOx concentration sensor and (b) a thickness of the diffusion layer in a direction of passage of the exhaust gas through the diffusion layer toward the electrode part.