# US 2016/0258241 A1 · Downhole tools comprising composite sealing elements

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- Number: US 2016/0258241 A1
- Document ID: US20160258241A1
- Status: Published application
- Kind: A1
- Application number: 14/433,715
- Filed: 2014-06-13
- Published: 2016-09-08
- Earliest claimed: 2014-06-13
- Assignees: Halliburton Energy Services, Inc.
- Applicants: Halliburton Energy Services, Inc.
- Inventors: Steven G. STREICH; Charles T. SMITH; Paul M. RAU
- Web page: https://patentgrep.com/patent/US20160258241A1

## CPC

- E21B 33/12: Packers; Plugs (used for cementing E21B33/134, E21B33/16)
- E21B 33/1208: {characterised by the construction of the sealing or packing means (E21B33/1277 takes precedence)}
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS

## Abstract

A downhole tool comprising a body and a sealing element, wherein the sealing element is composed of a composite material comprising a rubber and a degradable acrylate-based polymer, and wherein at least a portion of the degradable acrylate-based polymer degrades when exposed to an aqueous fluid in a wellbore environment.

## Claims

### Claim 1

A downhole tool comprising:
a body; and
a sealing element,
wherein the sealing element is composed of a composite material comprising a rubber and a degradable acrylate-based polymer, and
wherein at least a portion of the degradable acrylate-based polymer degrades when exposed to an aqueous fluid in a wellbore environment.

### Claim 2 (depends on 1)

The downhole tool of claim 1, wherein the rubber is a natural rubber, a synthetic rubber, and any combination thereof.

### Claim 3 (depends on 1)

The downhole tool of claim 1, wherein the degradable acrylate-based polymer is selected from the group consisting of a polyester acrylate; a methyl acrylate and ethylene copolymer; a butyl acrylate and ethylene copolymer; a polyester acrylate, ethylene, and maleic anhydride terpolymer; and any combination thereof.

### Claim 4 (depends on 1)

The downhole tool of claim 1, wherein the sealing element further comprises a filler material, the filler material capable of at least one of increasing the structural rigidity and the degradation rate of the degradable acrylate-based polymer.

### Claim 5 (depends on 4)

The downhole tool of claim 4, wherein the filler material is selected from the group aluminum, tin, zinc, sodium, carbon black, and any combination thereof.

### Claim 6 (depends on 1)

The downhole tool of claim 1, wherein the sealing element further comprises polylactic acid, polyglycolic acid, any derivative thereof, and any combination thereof.

### Claim 7 (depends on 1)

The downhole tool of claim 1, wherein the downhole tool is a wellbore zonal isolation device.

### Claim 8 (depends on 7)

The downhole tool of claim 7, wherein the wellbore zonal isolation device is selected from the group consisting of a frac plug, a bridge plug, a packer, or a cement plug.

### Claim 9

A method comprising:
providing a downhole tool comprising a body and a sealing element, the sealing element being composed of a composite material comprising a rubber and a degradable acrylate-based polymer, and
wherein at least a portion of the degradable acrylate-based polymer degrades when exposed to an aqueous fluid in a wellbore environment;
installing the downhole tool in a wellbore;
isolating a portion of the wellbore with the sealing element, the sealing element capable of holding a differential pressure;
performing a downhole operation; and
degrading at least a portion of the degradable acrylate-based polymer due to exposure to an aqueous fluid in the wellbore environment.

### Claim 10 (depends on 9)

The method of claim 9, wherein the rubber is a natural rubber, a synthetic rubber, and any combination thereof.

### Claim 11 (depends on 9)

The method of claim 9, wherein the degradable acrylate-based polymer is selected from the group consisting of a polyester acrylate; a methyl acrylate and ethylene copolymer; a butyl acrylate and ethylene copolymer; a polyester acrylate, ethylene, and maleic anhydride terpolymer; and any combination thereof.

### Claim 12 (depends on 9)

The method of claim 9, wherein the sealing element further comprises a filler material, the filler material capable of at least one of increasing the structural rigidity and the degradation rate of the degradable acrylate-based polymer.

### Claim 13 (depends on 12)

The method of claim 12, wherein the filler material is selected from the group aluminum, tin, zinc, sodium, carbon black, and any combination thereof.

### Claim 14 (depends on 9)

The method of claim 9, wherein the sealing element further comprises polylactic acid, polyglycolic acid, any derivative thereof, and any combination thereof.

### Claim 15

A system comprising:
a wellbore; and
a downhole tool capable of being disposed in the wellbore to fluidly seal two sections thereof, the downhole tool comprising a body and a sealing element, the sealing element being composed of a composite material comprising a rubber and a degradable acrylate-based polymer, and
wherein at least a portion of the degradable acrylate-based polymer degrades when exposed to an aqueous fluid in a wellbore environment.

### Claim 16 (depends on 15)

The system of claim 15, wherein the rubber is a natural rubber, a synthetic rubber, and any combination thereof.

### Claim 17 (depends on 15)

The system of claim 15, wherein the degradable acrylate-based polymer is selected from the group consisting of a polyester acrylate; a methyl acrylate and ethylene copolymer; a butyl acrylate and ethylene copolymer; a polyester acrylate, ethylene, and maleic anhydride terpolymer; and any combination thereof.

### Claim 18 (depends on 15)

The system of claim 15, wherein the sealing element further comprises a filler material, the filler material capable of at least one of increasing the structural rigidity and the degradation rate of the degradable acrylate-based polymer.

### Claim 19 (depends on 18)

The system of claim 18, wherein the filler material is selected from the group aluminum, tin, zinc, sodium, carbon black, and any combination thereof.

### Claim 20 (depends on 15)

The system of claim 15, wherein the sealing element further comprises polylactic acid, polyglycolic acid, any derivative thereof, and any combination thereof.
