Methods to produce zeolites with the gme topology and compositions derived therefrom
AssigneeCalifornia Institute of Technology
InventorsMICHIEL J. DUSSELIER, MARK E. DAVIS
Life of this patent
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Abstract
The present disclosure is directed to producing zeolite structures with GME topologies using organic structure directing agents (OSDAs) comprising a piperidinium cation, and the compositions and structures resulting from these methods. In some embodiments, the crystalline products have a molar ratio of a molar ratio of Si:Al that is greater than 3.5.
Claims30
A process for preparing an aluminosilicate composition, the process comprising hydrothermally treating an aqueous composition comprising:
- (a) a source of a silicon oxide, and optionally a source of germanium oxide, or combination thereof;
- (b) a source of aluminum oxide, and optionally a source of boron oxide, gallium oxide, hafnium oxide, iron oxide, tin oxide, titanium oxide, indium oxide, vanadium oxide, zirconium oxide, or combination or mixture thereof;
- (c) a mineralizing agent;
- and
- (d) an organic structure directing agent (OSDA) comprising at least one isomer of the quaternary piperidinium cation of Formula (I):
- under conditions effective to crystallize a crystalline microporous solid of GME topology;
- wherein
- RA and RB are independently a C1-3 alkyl, or together with the N to which they are bound form a 5 or 6 membered saturated or unsaturated ring;
- and
- R2, R3, R4, R5, and R6 are independently H or C1-3 alkyl, provided at least two of R2, R3, R4, R5, and R6 are independently C1-3 alkyl;
- wherein
- the quaternary piperidinium cation has an associated bromide, chloride, fluoride, iodide, nitrate, or hydroxide anion.
A composition comprising:
- (a) a source of a silicon oxide, and optionally a source of germanium oxide, or combination thereof;
- (b) a source of aluminum oxide, and optionally a source of boron oxide, gallium oxide, hafnium oxide, iron oxide, tin oxide, titanium oxide, indium oxide, vanadium oxide, zirconium oxide, or combination or mixture thereof;
- (c) a mineralizing agent (preferably hydroxide);
- (d) an organic structure directing agent (OSDA) comprising at least one isomer of the quaternary piperidinium cation of Formula (I):
- and
- (e) a compositionally consistent crystalline microporous solid of GME topology;
- wherein
- RA and RB are independently a C1-3 alkyl, or together with the N to which they are bound form a 5 or 6 membered saturated or unsaturated ring;
- and
- R2 R3, R5, and R6 are independently C1-3 alkyl;
- and wherein the quaternary piperidinium cation has an associated bromide, chloride, fluoride, iodide, or hydroxide anion.
A crystalline microporous solid of GME topology having pores at least some of which are occluded with at least one isomer of the quaternary piperidinium cation of Formula (I):
- wherein
- RA and RB are independently a C1-3 alkyl, or together with the N to which they are bound form a 5 or 6 membered saturated or unsaturated ring;
- and
- R2, R3, R4, R5, and R6 are independently H or C1-3 alkyl, provided at least two of R2, R3, R4, R5, and R6 are independently C1-3 alkyl;
- and wherein
- the quaternary piperidinium cation has an associated bromide, chloride, fluoride, iodide, nitrate, or hydroxide anion.
A crystalline microporous solid comprising (a) silicon oxide, and optionally germanium oxide, or combination thereof and (b) aluminum oxide, and optionally boron oxide, gallium oxide, hafnium oxide, iron oxide, tin oxide, titanium oxide, indium oxide, vanadium oxide, zirconium oxide, or combination thereof, within the framework and having a GME topology and the solid exhibiting at least one of the following characteristics:
- (a) an XRD pattern having at least the five major peaks substantially as provided in Table 2.
- (b) an XRD diffraction pattern the same as or consistent with any one of those shown in FIG. 3, FIG. 6, FIG. 7, or FIG. 13;
- (c) an 29Si MAS spectrum having a plurality of chemical shifts of about −99.1, −104.9 and −110.5 ppm downfield of a peak corresponding to and external standard of tetramethylsilane;
- (d) an 29Si MAS spectrum the same as or consistent with the one shown in FIG. 13;
- (f) an physisorption isotherm with N2-gas or with argon the same as or consistent with any one of those shown in FIG. 10;
- (e) an 27Al MAS NMR spectrum the same as or consistent with the one shown in FIG. 11, or
- (f) a molar ratio of Si:Al that is greater than 3.5 to about 100 (or SiO2/Al2O3 ratio greater than 7 to about 200);
- or
- (g) a molar ratio of Si:Al that is greater than 2.5 to about 100 (or SiO2/Al2O3 ratio greater than 7 to about 200), wherein the crystalline microporous solid contains at least one quaternary piperidinium cation of Formula (I).
Dependencies are inferred from the claim text.