Formliners and methods of use
AssigneePrime Forming & Construction Supplies, Inc., dba Fitzgerald Formliners
InventorsBrian Eugene Sheehan, Edward Daniel Fitzgerald
Life of this patent
Estimating the term…
Abstract
Features for formliners to form a decorative pattern in a curable material and methods of using the same are disclosed. An improved formliner is disclosed with seamlessly connecting components that reduces the need for using adhesives for interconnecting a plurality of formliners in a pattern. Further, the formliner is configured to reduce and/or substantially eliminate visible seams in order to create a more natural appearance in a finished product of the curable material.
Claims24
A formliner for use with a framework to create a decorative pattern on curable material, the formliner comprising:
- a cell comprising a base configured to face the curable material in use, wherein the base extends along a backing of the framework and at least a part of the base contacts the backing of the framework when the formliner is in use with the framework, wherein the framework is configured to support the formliner in a desired position;
- and
- a rib system comprising a plurality of ribs extending along the cell and forming at least a part of a boundary of the cell, the plurality of ribs comprising:
- an overlapping section connected with the cell and comprising a first rib edge, the overlapping section configured to face the curable material in use;
- and
- an overlapped section connected with the cell and comprising a second rib edge, at least a portion of the overlapping section configured to overlay onto at least a portion of the overlapped section,
- wherein an inner periphery is formed where the overlapped section connects with the base of the cell, the inner periphery extending generally along the boundary of the cell and extending generally along the framework when the formliner is in use with the framework,
- wherein the first rib edge extends along the boundary of the cell without contacting the inner periphery of the cell when the at least a portion of the overlapping section overlays onto the at least a portion of the overlapped section, and
- wherein the second rib edge extends along the boundary of the cell, the second rib edge extending toward the backing of the framework such that the second rib edge provides structural support to the overlapped section and the overlapping section when the at least a portion of the overlapping section overlays onto the at least a portion of the overlapped section and when the formliner is in use with the framework.
A formliner for use in creating a decorative pattern on curable material, the formliner comprising:
- a cell having a contact surface;
- and
- a rib system including a plurality of ribs extending along the cell and forming at least a part of a boundary of the cell, the plurality of ribs comprising:
- a first section connected with the cell and comprising a first rib end, the first section configured to face the curable material in use;
- and
- a second section connected with the cell and comprising a second rib end, at least a portion of the first section configured to overlay onto at least a portion of the second section,
- wherein a perimeter is formed where the second section connects with the cell, the perimeter extending along the boundary of the cell,
- wherein the first rib end extends along the boundary of the cell without contacting the perimeter of the cell when the at least a portion of the first section overlays onto the at least a portion of the second section, and
- wherein the second rib end extends adjacent to a lower portion of the first section when the at least a portion of the first section overlays onto the at least a portion of the second section.
A formliner for use in creating a decorative pattern on curable material, the formliner comprising:
- a cell comprising a base configured to face the curable material in use;
- and
- a rib system extending along the cell, the rib system comprising:
- a first wall extending upwardly from the base;
- a second wall extending from first wall substantially in parallel with an extent of the base;
- a third wall extending downwardly from the second wall toward the extent of the base;
- a fourth wall extending upwardly from the base;
- and
- a fifth wall extending from fourth wall substantially in parallel with the extent of the base,
- wherein the fifth wall is configured to overlap the second wall.
Dependencies are inferred from the claim text.