Mechanical locking system for floor panels
AssigneeFloor Iptech AB
InventorDarko PERVAN
Life of this patent
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Abstract
Floor panels (1, 1′) are shown, which are provided with a mechanical locking system including a flexible tongue (10) in a displacement groove (11). The flexible tongue (10) may be formed from the core material (5) of the floor panels and inserted during production into the displacement groove (11). The locking system may be locked with vertical folding.
Claims20
A set of essentially identical floor panels provided with a mechanical locking system comprising a flexible tongue, which is arranged in a displacement groove at a first edge of a first panel, and a tongue groove at a second edge of an adjacent second panel, the flexible tongue is configured to cooperate with the tongue groove for locking of the first and the second edge in a vertical direction, wherein the mechanical locking system further comprises a locking strip, at the first or the second edge, provided with a locking element configured to cooperate with a locking groove at the other of the first or second edge for locking in a horizontal direction, characterised in:
- that the flexible tongue is displaceable in the horizontal direction in the displacement groove,
- that an outer part of the flexible tongue comprises two or more curved edge sections each comprising a sliding surface, which is configured to cooperate with the second edge during locking, and a locking surface that is configured to lock against the tongue groove,
- that the tongue sections are spaced from each other in a length direction of the flexible tongue,
- that the flexible tongue is curved in a locked and in an unlocked position, wherein a first horizontal distance, from an outer upper edge of the first edge to an outer edge of the flexible tongue, and a second horizontal distance, from the outer upper edge of the first edge to an inner edge of the flexible tongue, varies along a length of the flexible tongue,
- that the tongue sections during locking are configured to be pressed inwardly by the second edge such that the curved sections are at least partially straightened and deformed to essentially straight rod shaped sections with a width which is essentially the same along essentially the entire length of the flexible tongue, and
- that the tongue sections are configured to move back towards their initial positions in a final stage of the locking such that the locking surfaces are inserted into the tongue groove.
A set of essentially identical floor panels provided with a mechanical locking system comprising a flexible tongue, which is arranged in a displacement groove at a first edge of a first panel, and a tongue groove at a second edge of an adjacent second panel, the flexible tongue is configured to cooperate with the tongue groove for locking of the first and the second edge in a vertical direction, characterised in:
- that the flexible tongue comprises a sliding surface and a locking surface,
- that the displacement groove comprises a cavity comprising upper, inner and lower cavity walls and a horizontal opening,
- that the second floor panel comprises a protrusion comprising a sliding edge which is configured to cooperate with the sliding surface during locking and to press and bend a flexible tongue section into the cavity, and
- that the flexible tongue section is configured to move back outwardly in a final stage of the locking such that the locking surface is inserted into the tongue groove.
A set of essentially identical floor panels provided with a mechanical locking system comprising a flexible tongue, which is arranged in a displacement groove at a first edge of a first panel, and a tongue groove at a second edge of an adjacent second panel, the flexible tongue is configured to cooperate with the tongue groove for locking of the first and the second edge in a vertical direction, characterised in:
- that an outer part of the flexible tongue comprises a protrusion comprising a sliding surface and a locking surface,
- that the displacement groove comprises a cavity comprising upper, inner and lower cavity walls and a horizontal opening,
- that the second floor panel comprises a sliding edge which is configured to cooperate with the sliding surface during locking and to press and bend a flexible tongue section into the cavity, and
- that the flexible tongue section is configured to move back outwardly such that the locking surface is inserted into the tongue groove.
A method for producing a locking system at edges of building panels comprising a core, wherein the method comprises:
- forming a strip at a lower part of a first edge and a locking element at an outer part of the strip,
- forming a tongue from the core at an outer part of the first edge,
- forming an insertion groove at the first edge, wherein said insertion groove is sidewardly open and extends in the horizontal direction,
- displacing the tongue at least partly into the insertion groove with a vertical and horizontal displacement, and
- forming a tongue groove and a locking groove at a second adjacent edge,
- wherein the tongue is configured to cooperate with the tongue groove for vertical locking and the locking element is configured to cooperate with the locking groove for horizontal locking.
A set of essentially identical floor panels provided with a mechanical locking system comprising a flexible tongue, which is arranged in a displacement groove at a first edge of a first panel, and a tongue groove at a second edge of an adjacent second panel, the flexible tongue is configured to cooperate with the tongue groove for locking of the first and the second edge in a vertical direction, wherein the mechanical locking system further comprises a locking strip, at the first or the second edge, provided with a locking element configured to cooperate with a locking groove at the other of the first or second edge for locking in a horizontal direction, characterised in
- that the flexible tongue comprises a lower part and an upper part,
- that the lower and the upper part are vertically and horizontally offset in relation to each other, and
- that the lower part comprises a lower protrusion extending vertically downwards.
Dependencies are inferred from the claim text.