Battery management system and method

A method of assembling a battery management system comprising a bottom enclosure section, a top enclosure section, a printed circuit board, a first infusion zone, a second infusion zone, a third infusion zone, and a conductive infusion material comprising carbon nanotubes, the method comprising:

• (a) forming a void in said top enclosure section, said void configured to receive said circuit board;
• (b) forming a first penetration in said top enclosure section, said first penetration configured to receive a conductive contact positioned on said printed circuit board, said contact capable of providing a communications port for external reporting, control, and monitoring of battery performance and operation;
• (c) forming a second penetration in said top enclosure section, said second penetration configured to receive an electrical contact, said electrical contact position to connect to a power pole on said printed circuit board, said electrical contact capable of providing an external power port connection to a battery for charging and through a current sense resistor on said circuit board to said battery for the application load;
• (d) injecting said conductive infusion material into said first, second and third infusion zones;
• and
• (e) aligning carbon nanotubes in said conductive infusion material.

A method of assembling a battery system comprising a battery management wafer, a battery wafer, a joining pin, a first infusion hole, a second infusion hole, and a conductive infusion material comprising carbon nanotubes, the method comprising:

• (a) stacking said battery management wafer against said battery wafer;
• (b) forming said first injection hole and said second injection hole through said battery management wafer and into and through to a bottom of said battery wafer;
• (c) injecting said conductive infusion material into said first and second injection holes;
• and
• (d) aligning said carbon nanotubes in said conductive infusion material.