Plastic injection molding and process
AssigneeMaxi-Lift, Inc.
InventorsVictor A. Sahm, Charles Hansen
Life of this patent
Estimating the term…
Abstract
Plastic containers are described herein that are injection molded with an high density polyethylene (HDPE) blow molding grade resin having a density of about 0.960 to about 0.965 g/cc, and a melt index of about 0.7 to about 1.0 g/10 min., at injection temperatures of about 570° F. to about 670° F., and mold cavity pressures of about 20,000 psig to about 27,000 psig. Relatively thin walled, rigid, containers, such as livestock feed containers, may be manufactured as described using about 20% to 50% less material while retaining strength and durability comparable to containers molded of HDPE injection molding grade resins.
Claims20
A method of injection molding a thin walled container comprising:
- injecting into one mold for an injection molding apparatus a blow molding grade high density polyethylene polymer resin in a form for injection molding, the blow molding grade resin being a resin of a type for a blow molding injection process, and having a melt index suitable for a blow molding injection process;
- and
- molding in the one mold an entire thin walled container using the blow molding grade resin while using the injection molding apparatus,
- the entire thin walled container when formed having a sidewall thickness in a range from about 0.070 inches to about 0.150 inches.
A thin walled container molded from one mold for an injection molding apparatus, such that from the one mold, after injecting a blow molding grade high density polyethylene polymer into the one mold using the injection molding apparatus, is formed an entire thin walled container having a sidewall thickness in a range from about 0.070 inches to about 0.150 inches.
Dependencies are inferred from the claim text.