Production of chemicals and fuels from biomass
AssigneeVirent, Inc.
InventorsMing Qiao, Elizabeth Woods, Paul Myren, Randy Cortright, John Kania
Life of this patent
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Abstract
The present invention provides methods, reactor systems, and catalysts for converting in a continuous process biomass to fuels and chemicals. The invention includes methods of converting the water insoluble components of biomass, such as hemicellulose, cellulose and lignin, to volatile C2+O1-2 oxygenates, such as alcohols, ketones, cyclic ethers, esters, carboxylic acids, aldehydes, and mixtures thereof. In certain applications, the volatile C2+O1-2 oxygenates can be collected and used as a final chemical product, or used in downstream processes to produce liquid fuels, chemicals and other products.
Claims24
A method of converting biomass to biomass-derived fuels and chemicals, the method comprising:
- providing a biomass feed stream comprising a solvent and a biomass component comprising cellulose, hemicellulose or lignin, wherein the solvent comprises one or more members selected from the group consisting of water, in situ generated C2+O2+ oxygenated hydrocarbons, recycled C2+O2+ oxygenated hydrocarbons, bioreforming solvents, organic solvents, organic acids, and a mixture thereof;
- catalytically reacting the biomass feed stream with hydrogen and a deconstruction catalyst at a deconstruction temperature and a deconstruction pressure to produce a product stream comprising a vapor phase, a liquid phase and a solid phase, the vapor phase comprising one or more volatile C2+O1-2 oxygenates, the liquid phase comprising water and one or more C2+O2+ oxygenated hydrocarbons, and the solid phase comprising extractives;
- separating the volatile C2+O1-2 oxygenates from the liquid phase and solid phase;
- and
- catalytically reacting the volatile C2+O1-2 oxygenates in the presence of a condensation catalyst at a condensation temperature and condensation pressure to produce a C4+ compound comprising a member selected from the group consisting of C4+ alcohol, C4+ ketone, C4+ alkane, C4+ alkene, C5+ cycloalkane, C5+ cycloalkene, aryl, fused aryl, and a mixture thereof.
Dependencies are inferred from the claim text.