Hermetically sealed disc drive, thermally directed die casting press subassembly, and die casting press including the same

Abstract

A casting component comprising essentially no macro porosity by having the casting material fill the mold cavity with a laminar flow is disclosed. In one embodiment, the gas within the mold cavity will not be entrained when the flow is laminar. Control of this flow behavior is directly related to the microstructure and thixotropy of the alloy. The SLC slurry have a thixotropic nature and a non-turbulent way of flowing into a casting die, allowing the process to be capable of producing cast parts having thin sections, geometric complexity and close dimensional tolerances without entrapped gas porosity. The thixotropic aluminum slurry may be characterized by a uniform primary aluminum particle size in the range of 50 to 80 microns. A uniform distribution of this microstructure throughout the injected aluminum volume encourages laminar flow of the aluminum into the die cavity.

Dependencies are inferred from the claim text.