MEMBRANE COMPRISING SELF-ASSEMBLED BLOCK COPOLYMER AND PROCESS FOR PRODUCING THE SAME BY HYBRID CASTING (IIb)
AssigneePall Corporation
InventorsKhaled Abdel-Hakim Helmy AAMER, David Lukas GRZENIA
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Abstract
Disclosed are membranes formed from self-assembling block copolymers, for example, a diblock copolymer of the formula (I): wherein R1-R4, n, and m are as described herein, which find use in preparing nanoporous membranes. Embodiments of the membranes contain the block copolymer that self-assembles into a cylindrical morphology. Also disclosed is a method of preparing such membrane which involves hybrid casting a polymer solution containing the block copolymer to obtain a thin film, followed by evaporation of some of the solvent from the thin film, and coagulating the resulting this film in a bath containing a nonsolvent or poor solvent for the block copolymer.
Claims19
A method of preparing a porous membrane comprising a block copolymer of the formula (I) or (II):
- wherein:
- R1 is a C1-C22 alkyl group optionally substituted with a substituent selected from halo, alkoxy, alkylcarbonyl, alkoxycarbonyl, amido, and nitro, or a C3-C11 cycloalkyl group, optionally substituted with a substituent selected from halo, alkoxy, alkylcarbonyl, alkoxycarbonyl, amido, and nitro;
- R2 is a C6-C20 aryl group or a heteroaryl group, optionally substituted with a substituent selected from hydroxy, nitro, amino, halo, alkoxy, alkylcarbonyl, alkoxycarbonyl, amido, and nitro;
- one of R3 and R4 is a C6-C14 aryl group, optionally substituted with a substituent selected from hydroxy, halo, amino, and nitro, and the other of R3 and R4 is a C1-C22 alkoxy group, optionally substituted with a substituent selected from carboxy, amino, mercapto, alkynyl, alkenyl, halo, azido, and heterocyclyl;
- n and m are independently about 10 to about 2000;
- 0<x≦n and 0<y≦m;
- the method comprising:
- (i) dissolving the block copolymer in a solvent system to obtain a polymer solution;
- (ii) coating the polymer solution onto a substrate;
- (iii) evaporating at least a portion of a solvent from the coating obtained in (ii);
- (iv) immersing the coating from (iii) into a coagulation bath;
- and
- (v) washing the porous membrane obtained in (iv).
Dependencies are inferred from the claim text.