# US 2015/0316436 A1 · Vertical membranes for pressure sensing applications

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- Number: US 2015/0316436 A1
- Document ID: US20150316436A1
- Status: Published application
- Kind: A1
- Application number: 14/269,052
- Filed: 2014-05-02
- Published: 2015-11-05
- Earliest claimed: 2014-05-02
- Assignees: Silicon Microstructures, Inc.
- Applicants: Silicon Microstructures, Inc.
- Inventors: Holger Doering
- Web page: https://patentgrep.com/patent/US20150316436A1

## CPC

- G01L 9/0047: {Diaphragm with non uniform thickness, e.g. with grooves, bosses or continuously varying thickness}
- G01L 9/0051: {using variations in ohmic resistance}
- G01L 19/0618: {Overload protection}
- G01L: MEASURING FORCE, STRESS, TORQUE, WORK, MECHANICAL POWER, MECHANICAL EFFICIENCY, OR FLUID PRESSURE (weighing G01G)

## Abstract

Pressure sensors having vertical diaphragms or membranes. A vertical diaphragm may be located in a first silicon wafer between a first and second cavity, where the first and second cavities are covered by a second silicon wafer. One or more active or passive devices or components may be located on a top of the vertical diaphragm.

## Claims

### Claim 1

A pressure sensor comprising:
a first portion formed of a first silicon wafer and having a first cavity and a second cavity in a top side such that a vertical membrane is formed between the first cavity and the second cavity;
a second portion formed of a second silicon wafer and having a bottom side contacting the top side of the first portion such that the first cavity is sealed to form a reference cavity,
a passage through the first portion from a bottom side of the first portion to the second cavity such that the second cavity forms a pressurized cavity;
a first device formed in a top side of the second portion over the vertical membrane; and
a second device formed in the top side of the second portion over the vertical membrane.

### Claim 2 (depends on 1)

The pressure sensor of claim 1 wherein the first device and the second device are used to measure a pressure in the pressurized cavity relative to a pressure in the reference cavity.

### Claim 3 (depends on 2)

The pressure sensor of claim 2 wherein the first device and the second device are resistors.

### Claim 4 (depends on 2)

The pressure sensor of claim 2 further comprising an oxide layer between the first portion and the second portion.

### Claim 5

A pressure sensor comprising:
a first portion formed of a first silicon wafer and having a first etched recess and a second etched recess formed in a top side such that a vertical membrane is formed between the first etched recess and the second etched recess;
a second portion formed of a second silicon wafer and having a bottom side contacting the top side of the first portion such that a first cavity is defined by the first etched recess and a bottom of the second portion and a second cavity is defined by the second etched recess and a bottom of the second portion;
a first passage through the second portion from a top side of the second portion to the first cavity such that the first cavity forms a first pressurized cavity; and
a first device formed in a top side of the second portion over the vertical membrane.

### Claim 6 (depends on 5)

The pressure sensor of claim 5 wherein the second portion seals the second etched recess such that the second cavity is a reference cavity.

### Claim 7 (depends on 6)

The pressure sensor of claim 6 wherein the first device is used to measure a pressure in the first pressurized cavity relative to the reference cavity.

### Claim 8 (depends on 7)

The pressure sensor of claim 7 wherein the first device is a resistor.

### Claim 9 (depends on 8)

The pressure sensor of claim 8 wherein the resistor includes a p-type region extending through the second portion into the vertical membrane in the first portion.

### Claim 10 (depends on 5)

The pressure sensor of claim 5 further comprising a second passage through the first portion from a bottom of the first portion to the second cavity to form a second pressurized cavity.

### Claim 11 (depends on 10)

The pressure sensor of claim 10 wherein the first device is used to measure a pressure in the first pressurized cavity relative to the second pressurized cavity.

### Claim 12 (depends on 11)

The pressure sensor of claim 11 wherein first device is a resistor.

### Claim 13 (depends on 12)

The pressure sensor of claim 12 wherein the resistor includes a p-type region extending through the second portion into the vertical membrane in the first portion.

### Claim 14 (depends on 10)

The pressure sensor of claim 10 wherein the pressure sensor is a differential pressure sensor.

### Claim 15

A pressure sensor comprising:
a first vertical membrane between a first cavity and a second cavity;
the first cavity formed by a first recess formed in a top of a first wafer, the first recess covered by a bottom of a second wafer;
the second cavity formed by a second recess formed in the top of the first wafer, the second recess covered by the bottom of the second wafer; and
a first device formed in a top surface of the second wafer.

### Claim 16 (depends on 15)

The pressure sensor of claim 15 further comprising an oxide layer between the first wafer and the second wafer.

### Claim 17 (depends on 16)

The pressure sensor of claim 16 wherein the first wafer is fusion bonded to the second wafer.

### Claim 18 (depends on 17)

The pressure sensor of claim 17 wherein the first device is a resistor.

### Claim 19 (depends on 18)

The pressure sensor of claim 18 wherein the resistor is located over the vertical membrane.

### Claim 20 (depends on 18)

The pressure sensor of claim 18 wherein the resistor is one of a plurality of resistors located over the vertical membrane.

### Claim 21 (depends on 20)

The pressure sensor of claim 20 wherein the resistor includes a p-type region extending through the second wafer into the vertical membrane in the first wafer.

### Claim 22 (depends on 18)

The pressure sensor of claim 18 further comprising a first passage through the second wafer from a top of the second wafer to the first cavity.

### Claim 23 (depends on 22)

The pressure sensor of claim 22 further comprising a second passage through the first wafer from a bottom of the first wafer to the second cavity.

### Claim 24 (depends on 15)

The pressure sensor of claim 15 further comprising a boss in the first cavity extending from a wall of the first cavity opposing the vertical membrane and extending towards the vertical membrane such that a deflection of the vertical membrane may be limited.

### Claim 25

A pressure sensor comprising:
a first wafer having a first recess and a second recess etched in a top side such that a vertical membrane is formed between the first recess and the second recess, wherein the vertical membrane has a first lateral portion and a second lateral portion, the first lateral portion thicker than the second lateral portion; and
a second wafer having a bottom side attached to the top side of first wafer such that a first cavity is formed by the first recess and the bottom of the second wafer and a second cavity is formed by the second recess and the bottom of the second wafer.

### Claim 26 (depends on 25)

The pressure sensor of claim 25 further comprising a first passage through the second wafer from a top of the second wafer to the first cavity.

### Claim 27 (depends on 25)

The pressure sensor of claim 25 further comprising a first device over the first lateral portion and a second device over the second lateral portion.

### Claim 28 (depends on 27)

The pressure sensor of claim 27 wherein the first device and the second device comprise resistors.

### Claim 29 (depends on 28)

The pressure sensor of claim 28 wherein the resistors each include a p-type region extending through the second wafer into the vertical membrane in the first wafer.
