Heat resistant clear polycarbonate-polysiloxane compounds
AssigneeSabic Global Technologies B.V.
InventorsNiles Rosenquist, Srinivas Siripurapu
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Abstract
Provided herein are polycarbonate blend compositions, methods for making polycarbonate blend compositions and articles containing the polycarbonate blend composition, wherein the polycarbonate blend composition comprises a first polycarbonate and a second polycarbonate wherein the polycarbonate blend has a glass transition temperature (Tg) between 148° C. and 155° C. as measured using a differential scanning calorimetry method; a percent (%) haze of less than 3.5% and a % transmission of greater than 80% as measured using a method of ASTM D 1003-07, and wherein the blend composition possesses 80% or greater ductility in a notched izod test at −20° C. at a thickness of 0.125 inches according to ASTM D256-10.
Claims26
A polycarbonate blend composition comprising:
- (a) a first polycarbonate having a glass transition temperature of greater than 170° C. as measured using a differential scanning calorimetry method, wherein the first polycarbonate is derived from:
- (i) one or more monomers having the structure HO-A1-Y1-A2-OH wherein each of A1 and A2 comprise a monocyclic divalent arylene group, and Y1 is a bridging group having one or more atoms, and wherein the structure is free of halogen atoms;
- or
- (ii) polyester monomer units having the structure
- wherein D comprises one or more alkyl containing C6-C20 aromatic group(s), or one or more C6-C20 aromatic group(s), and T comprises a C6-C20 aromatic group;
- and
- (b) a second polycarbonate wherein the second polycarbonate is a polysiloxane block copolymer derived from
- (i) the structure
- wherein R comprises a C1-C30 aliphatic, a C1-C30 aromatic group, or a combination thereof, wherein Ar comprises one or more C6-C30 aromatic group(s), or one or more alkyl containing C6-C30 aromatic group(s), wherein E has an average value of 20-75;
- or
- (ii) the structure
- wherein R comprises a C1-C30 aliphatic, a C1-C30 aromatic group, or a combination thereof, wherein R6 comprise C7-C30 aromatic group, or a combination of a C7-C30 aromatic group and a C7-C30 aliphatic group, wherein E has an average value of 20-75;
- wherein the blend composition has a glass transition temperature (Tg) between 148° C. and 155° C. as measured using a differential scanning calorimetry method;
- wherein the blend composition has a percent (%) haze of less than 3.5% and a % transmission of greater than 80% as measured using a method of ASTM D 1003-07;
- wherein the blend composition possesses 80% or greater ductility in a notched izod test at −20 C at a thickness of 0.125 inches according to ASTM D 256-10.
A polycarbonate blend composition comprising:
- (a) a first polycarbonate, which is a copolycarbonate having a glass transition temperature of 170° C. or greater as measured using differential scanning calorimetry and derived from a combination of bisphenol-A and a second monomer that is free of halogens and having the structure HO-A1-Y1-A2-OH wherein each of A1 and A2 comprises a monocyclic divalent arylene group, and Y1 comprises at least one of the following:
- —O—, —S—, —S(O)—, —S(O)2—, methylene, cyclohexyl-methylene, 2-[2.2.1]-bicycloheptylidene, ethylidene, isopropylidene, neopentylidene, cyclohexylidene, cyclopentadecylidene, cyclododecylidene, and adamantylidene, wherein A1, A2 and Y1 are free of halogen atoms;
- and
- (b) a second polycarbonate, which is a polysiloxane block copolycarbonate derived from at least bisphenol-A and
- wherein the average value of E is between 30 and 50, or
- wherein the average value of E is between 30 and 50,
- wherein the siloxane content in the polysiloxane block co-polycarbonate is between 2 wt % and 10 wt % siloxane based on the total weight of the polysiloxane block co-polycarbonate
- wherein the polycarbonate blend composition comprises between 10% and 20% of the first polycarbonate and between 90 wt % and 80 wt % of the second polycarbonate based on the sum of the first and the second polycarbonate being equal to 100 wt %
- wherein the polycarbonate blend composition has a glass transition temperature (Tg) of between 148° C. and 155° C. as measured using a differential scanning calorimetry method,
- wherein the polycarbonate blend composition has a % haze of less than 3% and a % transmission of greater than 80% as measured using the method of ASTM D 1003-07;
- and,
- wherein the polycarbonate blend composition possesses at least 75% ductility in a notched izod test at −20° C. at a thickness of 0.125 inches according to ASTM D 256-10.
A polycarbonate blend composition comprising:
- (a) a first polycarbonate comprising carbonate units derived from bisphenol-A and 3,3-bis(4-hydroxyphenyl)-2-phenylisoindolin-1-one (PPPBP), wherein the first polycarbonate has a mole % of carbonate units derived from PPPBP between 30-35 mole % and a mole % carbonate units derived from Bisphenol-A between 65 and 70 mole %, and
- (b) a second polycarbonate comprising carbonate units derived from Bisphenol-A and carbonate units derived from
- wherein, E has an average value of between 40 and 50 and wherein the wt % siloxane in the second polycarbonate is between 5 wt % and 7 wt % based on the weight of the second polycarbonate being 100%;
- wherein, the first polycarbonate comprises between 10-20 wt % and the second polycarbonate comprises between 80-90 wt % based on the wt % of the first and the second polycarbonate being 100%;
- wherein, the polycarbonate blend composition comprises between 10% and 20% of the first polycarbonate and between 80 wt % and 90 wt % of the second polycarbonate based on the sum of the first and the second polycarbonate being equal to 100 wt %;
- wherein, the polycarbonate blend composition has a glass transition temperature (Tg) of between 148° C. and 155° C. as measured using a differential scanning calorimetry method;
- wherein, a molded article of the polycarbonate blend composition has a % haze of less than 3% and a % transmission of greater than 80% as measured using the method of ASTM D 1003-07 at 0.125 inches in part thickness;
- wherein the polycarbonate blend composition possesses at least 75% ductility in a notched izod test at −20° C. at a thickness of 0.125 inches according to ASTM D 256-10.
The article of claim 25, wherein the article is a component of a cell phone cover or computer housing.
Dependencies are inferred from the claim text.