System and method for continuous strand fiberglass media processing

An improved system and method for continuous strand fiberglass media manufacturing, comprising:

• a reservoir for controlling temperature of binder;
• a traversing, enlarged, temperature control melter, for melting glass efficiently;
• a bushing plate, for supporting the orifices, rigidly connected to said melter;
• an orifice, for exiting molten glass as fibers, rigidly connected to said bushing plate;
• an enlarged circumference, enlarged length rotating drum, for receiving fiberglass, cooperatively connected to said orifice;
• a first sprayer for spraying binder and binding species, operationally connected to said rotating drum;
• a second sprayer for spraying aqueous solutions, operationally connected to said rotating drum;
• a traversing melter furnace assembly, for positioning of a bushing plate at a 6 degree angle to the axis of the rotating drum, rigidly connected to said first sprayer and said second spray, and operationally connected to said melter;
• a bushing cooling loop assembly, for cooling fibers with water, rigidly connected to said bushing plate;
• a straight roller, for stabilizing fibers from the letoff table prior to entry into the bowed rollers, successively connected to said rotating drum;
• a counterclockwise rotation first bowed roller, for spreading fibers counterclockwise, sequentially connected to said straight roller;
• a clockwise rotation second bowed rollers, for spreading fibers clockwise, sequentially connected to said first bowed roller;
• a counterclockwise rotation of a third bowed rollers, for spreading fibers in a counterclockwise rotation, sequentially connected to said second bowed rollers;
• a water fog nozzle, for fogging rollers with water, cooperatively connected to a first roller, and/or cooperatively connected to a second roller, and/or cooperatively connected to a third roller;
• a load cell, for weighing the fiberglass, operationally connected to said rotating drum;
• and
• a strain gage, for controlling weight variations across the fiberglass through an analysis of differential pressure, operatively connected to said load cell.

An improved system and method for continuous strand fiberglass media manufacturing, comprising:

• a traversing, enlarged, temperature control melter, for melting glass efficiently;
• a bushing plate, for supporting the orifices, rigidly connected to said melter;
• an orifice, for exiting molten glass as fibers, rigidly connected to said bushing plate;
• a hollow, enlarged circumference, enlarged length rotating drum, for receiving fiberglass, cooperatively connected to said orifice;
• a sprayer, for spraying binder, binding species and aqueous solutions on fiberglass, operationally connected to said rotating drum;
• a traversing melter furnace assembly, for positioning of bushing plate at an angle 6 degrees from perpendicular to the axis of the rotating drum, rigidly connected to said sprayer, and operationally connected to said melter;
• a cooling coil, rectangular bushing cooling loop assembly, for cooling fibers with water, rigidly connected to said bushing plate;
• a straight roller, for stabilizing fibers from the let-off table prior to entry into the bowed rollers, successively connected to said rotating drum;
• a counterclockwise rotation first bowed roller, for spreading fibers counterclockwise, sequentially connected to said straight roller;
• a clockwise rotation second bowed rollers, for spreading fibers clockwise, sequentially connected to said first bowed roller;
• a counterclockwise rotation third bowed rollers, for spreading fibers in a counterclockwise rotation, sequentially connected to said second bowed rollers;
• a water fog nozzles, for fogging rollers with water, thermally connected to a third bowed rollers, thermally connected to a second bowed rollers, and thermally connected to a first bowed roller;
• a load cell, for weighing the fiberglass, operationally connected to said rotating drum;
• and
• a strain gage, for controlling weight variations across the fiberglass through an analysis of differential pressure, operatively connected to said load cell.