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US 2015/0183918 A1Published application
Method for synthesizing polyaryletherketones
AssigneeArkema France
InventorsGuillaume Le, Julien Jouanneau, Jérome Amstutz
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Abstract
The invention relates to a process for synthesizing polyaryl ether ketones with low contents of residual materials, whether they are residual monomers or solvents of the synthetic process.
Claims10
A process for preparing polyaryl ether ketones, which consists of the following steps:
- placing one or more aromatic acid chlorides and one or more aromatic ethers in contact with a Lewis acid in a solvent which dissolves water only to a content of less than 0.05% at 25° C. at a temperature of between −5 and +25° C., with stirring;
- completion of the polymerization at a temperature of between 50 and 120° C.;
- separation of part of the solvent;
- placing the reaction mixture in contact with water with stirring in the optional presence of acid;
- separation of the polyaryl ether ketones and of the liquid effluents;
- washing of the polyaryl ether ketones with water in the presence or absence of acid and separation of the aqueous liquors;
- azeotropic distillation on the polymer containing residual solvent and separation of the aqueous liquors;
- washing and neutralization of the acidity of the effluents and of the PAEK particles and separation of the aqueous liquors;
- drying of the polyaryl ether ketones at a temperature above Tg +20° C.
6 more elements
Dependencies are inferred from the claim text.