# US 2015/0144404 A1 · Bearing assemblies and apparatuses including tilting superhard bearing elements, and motor assemblies using the same

> Agents: this data is available as JSON from the patentgrep API and MCP server — see https://patentgrep.com/llms.txt

- Number: US 2015/0144404 A1
- Document ID: US20150144404A1
- Status: Published application
- Kind: A1
- Application number: 14/613,236
- Filed: 2015-02-03
- Published: 2015-05-28
- Earliest claimed: 2011-04-19
- Assignees: US Synthetic Corporation
- Applicants: US Synthetic Corporation
- Inventors: S. Barrett Peterson; Craig H. Cooley; Timothy N. Sexton
- Web page: https://patentgrep.com/patent/US20150144404A1

## CPC

- F16C 33/043: {Sliding surface consisting mainly of ceramics, cermets or hard carbon, e.g. diamond like carbon [DLC]}
- E21B 4/003: {Bearing, sealing, lubricating details (for roller bits E21B10/22)}
- E21B 10/54: the bit being of the rotary drag type, e.g. fork-type bits
- E21B 23/0419: {using down-hole motor and pump arrangements for generating hydraulic pressure}
- F16C 17/03: with tiltably-supported segments, e.g. Michell bearings {(hydrostatic bearings with tiltably supported bearing pads F16C32/0666; made from a plurality of rods F16C33/26; with flexible leaves F16C17/024; hydrodynamic bearings with chambers F16C33/1075)}
- F16C 17/06: with tiltably-supported segments, e.g. Michell bearings {(with flexible leaves F16C17/042; hydrostatic F16C32/0666)}
- F16C 43/02: Assembling sliding-contact bearings
- F16C 2206/00: Materials with ceramics, cermets, hard carbon or similar non-metallic hard materials as main constituents
- F16C 2206/04: Diamond like carbon [DLC]
- F16C 2226/76: with tongue and groove or key and slot
- F16C 2352/00: Apparatus for drilling
- Y10T 29/49647: Plain bearing
- F16C: SHAFTS; FLEXIBLE SHAFTS; ELEMENTS OR CRANKSHAFT MECHANISMS; ROTARY BODIES OTHER THAN GEARING ELEMENTS; BEARINGS
- E21B: EARTH OR ROCK DRILLING; OBTAINING OIL, GAS, WATER, SOLUBLE OR MELTABLE MATERIALS OR A SLURRY OF MINERALS FROM WELLS
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

Embodiments relate to tilting superhard bearing element bearing assemblies and apparatuses. The disclosed assemblies/apparatuses may be employed in downhole motors of a subterranean drilling system or other mechanical systems. In an embodiment, a bearing assembly may include a support ring and a plurality of superhard bearing elements each of which is tilted and/or tiltably secured relative to the support ring and distributed circumferentially about an axis. Each of the superhard bearing elements includes a bearing surface and a base portion. The base portion of the at least one of the superhard bearing elements may include a tilting feature configured to allow the at least one of the superhard bearing elements to be tiltable about a tilt axis. The bearing assembly includes retaining features that secure the superhard bearing elements to the support ring.

## Claims

### Claim 1

A bearing assembly, comprising:
a support ring;
a plurality of superhard bearing elements positioned on the support ring, each of the plurality of superhard bearing elements including a superhard element having a bearing surface and a base portion bonded to the superhard element; and
a plurality of tilting members, each of the plurality of tilting members attached to or integrated with a corresponding one of the plurality of base portions, each of the plurality of tilting members configured to allow a corresponding one of the plurality of superhard bearing elements to tilt about a corresponding tilt axis.

### Claim 2 (depends on 1)

The bearing assembly of claim 1 wherein each of the corresponding tilt axes is oriented radially or axially relative to an axis of rotation of the support ring.

### Claim 3 (depends on 2)

The bearing assembly of claim 2 wherein each of the radially-oriented tilt axes extends from the axis of rotation of the support ring.

### Claim 4 (depends on 3)

The bearing assembly of claim 3 wherein the axis of rotation of the support ring is substantially perpendicular to each of the corresponding tilt axes.

### Claim 5 (depends on 1)

The bearing assembly of claim 1 wherein each of the plurality of tilting members includes a convex tilting feature.

### Claim 6 (depends on 5)

The bearing assembly of claim 5 wherein the convex tilting feature includes at least one of a generally semi-elliptical pivot, a generally semi-hemispherical pivot, a rounded pivot, a rocker pivot, or a generally semi-cylindrical pivot.

### Claim 7 (depends on 5)

The bearing assembly of claim 5 wherein the convex tilting feature includes a generally hemispherical, a rounded, or a generally cylindrical pivot.

### Claim 8 (depends on 1)

The bearing assembly of claim 1 wherein the each of the plurality of tilting members secures a corresponding one of the plurality of superhard bearing elements to the support ring.

### Claim 9 (depends on 1)

The bearing assembly of claim 1 wherein each of the plurality of superhard bearing elements is tiltable about the corresponding tilt axis by about 0.5 degrees to about 20 degrees.

### Claim 10 (depends on 1)

The bearing assembly of claim 1 wherein the base portion includes a base recess extending at least partially therethrough and having a corresponding tilting member of the plurality of titling members positioned at least partially therein.

### Claim 11 (depends on 10)

The bearing assembly of claim 10 wherein the base recess is a through hole.

### Claim 12 (depends on 10)

The bearing assembly of claim 10 wherein the base recess is a blind hole.

### Claim 13 (depends on 1)

The bearing assembly of claim 1 wherein each of the plurality of tilting members is a pin.

### Claim 14 (depends on 1)

The bearing assembly of claim 1 wherein the base portion includes a metallic portion attached to a substrate that is attached to the superhard element.

### Claim 15 (depends on 1)

The bearing assembly of claim 1 wherein each of the corresponding tilt axes is closer to one of a leading edge or a trailing edge thereof.

### Claim 16 (depends on 1)

The bearing assembly of claim 1 wherein each of the corresponding tilt axes is substantially centered relative to a leading edge and a trailing edge thereof of a corresponding one of the plurality of superhard bearing elements.

### Claim 17 (depends on 1)

The bearing assembly of claim 1 wherein the superhard element includes a polycrystalline diamond body having the bearing surface.

### Claim 18 (depends on 17)

The bearing assembly of claim 17 wherein the polycrystalline diamond body is bonded to a substrate.

### Claim 19 (depends on 1)

The bearing assembly of claim 1 wherein each of the plurality of tilting members allows a corresponding one the plurality of superhard bearing elements to tilt in a single direction.

### Claim 20 (depends on 1)

The bearing assembly of claim 1 wherein each of the plurality of tilting members allows a corresponding one the plurality of superhard bearing elements to tilt in two directions.

### Claim 21 (depends on 1)

The bearing assembly of claim 1 wherein:
the base portion includes a base recess extending at least partially therethrough and having a corresponding tilting member of the plurality of tilting members positioned at least partially therein; and
each of the plurality of tilting members includes a convex tilting feature that has a generally hemispherical, a rounded, or a generally cylindrical pivot.

### Claim 22

A bearing apparatus, comprising:
a first bearing assembly including:
a first support ring;
a first support ring;
a plurality of superhard bearing elements positioned on the support ring, each of the plurality of superhard bearing elements including a superhard element having a bearing surface and a base portion bonded to the superhard element;
a plurality of tilting members, each of the plurality of tilting members attached to or integrated with a corresponding one of the base portions, each the plurality of tilting members configured to allow a corresponding one of the plurality of superhard bearing elements to tilt about a corresponding tilt axis; and
a second bearing assembly including:
a second plurality of superhard bearing elements generally opposed the plurality of superhard bearing elements of the first bearing assembly; and
a second support ring that carries the second plurality of superhard bearing elements.

### Claim 23

A motor assembly for use in drilling a subterranean formation, the motor assembly comprising:
a motor operable to apply torque to a rotary drill bit, the motor operably coupled to a bearing apparatus, the bearing apparatus including a rotor and a stator; and
wherein at least one of the stator or the rotor includes:
a support ring;
a plurality of superhard bearing elements positioned on the support ring, each of the plurality of superhard bearing elements including a superhard element having a bearing surface and a base portion bonded to the superhard element; and
a plurality of tilting members, each of the plurality of tilting members attached to or integrated with a corresponding one of the base portions, each the plurality of tilting members configured to allow a corresponding one of the plurality of superhard bearing elements to tilt about a corresponding tilt axis.
