# US 2015/0143774 A1 · Use of conductive fibers to dissipate static electrical charges in unbonded loosefill insulation material

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- Number: US 2015/0143774 A1
- Document ID: US20150143774A1
- Status: Published application
- Kind: A1
- Application number: 14/090,489
- Filed: 2013-11-26
- Published: 2015-05-28
- Earliest claimed: 2013-11-26
- Applicants: Owens Corning Intellectual Capital, LLC
- Inventors: William E. Downey; Michael E. Evans
- Web page: https://patentgrep.com/patent/US20150143774A1

## CPC

- E04B 1/7604: {fillings for cavity walls}
- D04H 1/02: Cotton wool; Wadding
- E04B 2001/742: {Use of special materials; Materials having special structures or shape}
- E04F 21/085: {for filling building cavity walls with insulating materials}
- Y10T 428/298: Physical dimension
- E04B: GENERAL BUILDING CONSTRUCTIONS; WALLS, e.g. PARTITIONS; ROOFS; FLOORS; CEILINGS; INSULATION OR OTHER PROTECTION OF BUILDINGS (border constructions of opening in walls, floors or ceilings E06B1/00; {electromagnetic shielding H05K9/0001})
- D04H: MAKING TEXTILE FABRICS, e.g. FROM FIBRES OR FILAMENTARY MATERIAL (weaving D03; knitting D04B; braiding D04C; net-making D04G; sewing D05B; tufting D05C; finishing non-woven fabrics D06); FABRICS MADE BY SUCH PROCESSES OR APPARATUS, e.g. FELTS, NON-WOVEN FABRICS; COTTON-WOOL; WADDING {; NON-WOVEN FABRICS FROM STAPLE FIBRES, FILAMENTS OR YARNS, BONDED WITH AT LEAST ONE WEB-LIKE MATERIAL DURING THEIR CONSOLIDATION}(non-woven fabrics having an intermediate or external layer of a different kind, e.g. of woven fabric, B32B)
- E04F: FINISHING WORK ON BUILDINGS, e.g. STAIRS, FLOORS (windows, doors E06B)
- Y10T: TECHNICAL SUBJECTS COVERED BY FORMER US CLASSIFICATION

## Abstract

An unbonded loosefill insulation material including a multiplicity of discrete, individual tufts formed from a plurality of insulative fibers and a plurality of conductive fibers mixed with the insulative fibers is provided. The conductive fibers are configured to dissipate static electrical charges.

## Claims

### Claim 1

An unbonded loosefill insulation material comprising:
a multiplicity of discrete, individual tufts formed from a plurality of insulative fibers; and
a plurality of conductive fibers mixed with the insulative fibers;
wherein the conductive fibers are configured to dissipate static electrical charges.

### Claim 2 (depends on 1)

The unbonded loosefill insulation material of claim 1, wherein the conductive fibers are mixed with the insulative fibers in a quantity range of from about 0.1 pounds of conductive fibers to 100 pounds of insulative fibers to about 0.5 pounds of conductive fibers to 100 pounds of insulative fibers.

### Claim 3 (depends on 1)

The unbonded loosefill insulation material of claim 1, wherein the conductive fibers have an electrically conductive core positioned within a protective sheath.

### Claim 4 (depends on 1)

The unbonded loosefill insulation material of claim 1, wherein a material forming the sheath includes an electrically conductive material.

### Claim 5 (depends on 4)

The unbonded loosefill insulation material of claim 4, wherein the electrically conductive material in the sheath is titanium dioxide.

### Claim 6 (depends on 1)

The unbonded loosefill insulation material of claim 1, wherein the insulative fibers have a length and the conductive fibers have a length, and wherein the length of the insulative fibers and the conductive fibers is the same.

### Claim 7 (depends on 6)

The unbonded loosefill insulation material of claim 6, wherein the lengths of the insulative fibers and the conductive fibers are in a range of from about 0.25 inches to about 1.5 inches.

### Claim 8 (depends on 1)

The unbonded loosefill insulation material of claim 1, wherein the insulative fibers have a coating of anti-static material.

### Claim 9 (depends on 3)

The unbonded loosefill insulation material of claim 3, wherein a material forming the core is encapsulated into polymer-based mixtures such that the material forming the core is not available for inhalation or respiration.

### Claim 10 (depends on 1)

The unbonded loosefill insulation material of claim 1, wherein the insulative fibers are coated with a coloring material.

### Claim 11

A method of manufacturing unbonded loosefill insulation material configured for distribution in a blowing insulation machine, the method comprising the steps of:
forming tufts of fibrous insulation materials; and
mixing conductive fibers with the fibrous insulation materials;
wherein the conductive fibers are configured to dissipate static electrical charges.

### Claim 12 (depends on 11)

The method of claim 11, wherein the conductive fibers have an electrically conductive core positioned within a protective sheath.

### Claim 13 (depends on 12)

The method of claim 12, wherein a material forming the sheath includes an electrically conductive material.

### Claim 14 (depends on 13)

The method of claim 13, wherein the electrically conductive material in the sheath is titanium dioxide.

### Claim 15 (depends on 12)

The method of claim 12, wherein a material forming the core is encapsulated into polymer-based mixtures such that the material forming the core is not available for inhalation or respiration.

### Claim 16

A method of insulating a building cavity using a blowing insulation machine, the method including the steps of:
receiving and conditioning loosefill insulation material from a package of compressed loosefill insulation material, the loosefill insulation material having a mixture of fibrous insulation material and conductive fibers; and
distributing the conditioned loosefill insulation material into the building cavity using the blowing insulation machine;
wherein the conductive fibers are configured to dissipate static electrical charges.

### Claim 17 (depends on 16)

The method of claim 16, wherein the conductive fibers have an electrically conductive core positioned within a protective sheath.

### Claim 18 (depends on 17)

The method of claim 17, wherein a material forming the sheath includes an electrically conductive material.

### Claim 19 (depends on 18)

The method of claim 18, wherein the electrically conductive material in the sheath is titanium dioxide.

### Claim 20 (depends on 17)

The method of claim 17, wherein a material forming the core is encapsulated into polymer-based mixtures such that the material forming the core is not available for inhalation or respiration.

### Claim 21

A method of insulating a building cavity using a blowing insulation machine, the method including the steps of:
using the blowing insulation machine to condition and distribute fibrous loosefill insulation material into the building cavity; and
mixing conductive fibers with the fibrous loosefill insulation material;
wherein the conductive fibers are configured to dissipate static electrical charges.

### Claim 22 (depends on 21)

The method of claim 21, wherein the conductive fibers are mixed with the fibrous insulation material during the conditioning of the fibrous insulation materials.

### Claim 23 (depends on 21)

The method of claim 21, wherein the conductive fibers are inserted into the flow of the fibrous insulation materials within the distribution hose.

### Claim 24 (depends on 21)

The method of claim 21, wherein the fibrous loosefill insulation material is compressed within the package.

### Claim 25 (depends on 21)

The method of claim 21, wherein the conductive fibers have an electrically conductive core positioned within a protective sheath.

### Claim 26 (depends on 25)

The method of claim 25, wherein a material forming the sheath includes an electrically conductive material.

### Claim 27 (depends on 26)

The method of claim 26, wherein the electrically conductive material in the sheath is titanium dioxide.

### Claim 28 (depends on 25)

The method of claim 25, wherein a material forming the core is encapsulated into polymer-based mixtures such that the material forming the core is not available for inhalation or respiration.
