# US 2015/0092199 A1 · Automatic measurement of dimensional data with a laser tracker

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- Number: US 2015/0092199 A1
- Document ID: US20150092199A1
- Status: Published application
- Kind: A1
- Application number: 14/565,624
- Filed: 2014-12-10
- Published: 2015-04-02
- Earliest claimed: 2010-04-21
- Assignees: Faro Technologies, Inc.
- Applicants: FARO Technologies, Inc.
- Inventors: Kenneth Steffey; Nils P. Steffensen; Robert E. Bridges
- Web page: https://patentgrep.com/patent/US20150092199A1

## CPC

- G01B 11/14: for measuring distance or clearance between spaced objects or spaced apertures (G01B11/26 takes precedence; rangefinders G01C3/00)
- G01B 11/002: {for measuring two or more coordinates}
- G01B 21/045: {Correction of measurements (G01B9/02055 takes precedence)}
- G01C 15/002: {Active optical surveying means (optical plumbing G01C15/105)}
- G01S 7/4808: {Evaluating distance, position or velocity data}
- G01S 7/481: Constructional features, e.g. arrangements of optical elements
- G01S 7/4811: {common to transmitter and receiver}
- G01S 7/4813: {Housing arrangements}
- G01S 7/4815: {using multiple transmitters}
- G01S 7/4972: {Alignment of sensor}
- G01S 17/42: Simultaneous measurement of distance and other co-ordinates (indirect measurement G01S17/46)
- G01S 17/66: Tracking systems using electromagnetic waves other than radio waves
- G01S 17/89: for mapping or imaging
- G01B: MEASURING LENGTH, THICKNESS OR SIMILAR LINEAR DIMENSIONS; MEASURING ANGLES; MEASURING AREAS; MEASURING IRREGULARITIES OF SURFACES OR CONTOURS
- G01C: MEASURING DISTANCES, LEVELS OR BEARINGS; SURVEYING; NAVIGATION; GYROSCOPIC INSTRUMENTS; PHOTOGRAMMETRY OR VIDEOGRAMMETRY (measuring liquid level G01F; radio navigation, determining distance or velocity by use of propagation effects, e.g. Doppler effects, propagation time, of radio waves, analogous arrangements using other waves G01S)
- G01S: RADIO DIRECTION-FINDING; RADIO NAVIGATION; DETERMINING DISTANCE OR VELOCITY BY USE OF RADIO WAVES; LOCATING OR PRESENCE-DETECTING BY USE OF THE REFLECTION OR RERADIATION OF RADIO WAVES; ANALOGOUS ARRANGEMENTS USING OTHER WAVES

## Abstract

Measuring with a system having retroreflector targets and a laser tracker includes storing a list of coordinates for three targets and at least one added point; capturing on a photosensitive array a portion of the light emitted by a light beam and reflected off the targets; obtaining spot positions on a photosensitive array of a tracker camera from the reflected light; determining a correspondence between three spot positions on the photosensitive array and the coordinates of the targets; directing a beam of light from the tracker to the targets based at least in part on the coordinates of the first target and the first spot position; measuring 3-D coordinates of the targets with the tracker; determining 3-D coordinates of the at least one added point based at least in part on the measured 3-D coordinates of the targets and the coordinates of the at least one added point.

## Claims

### Claim 1

A method for measuring with a system, the method comprising steps of:
providing the system including a first retroreflector target and a laser tracker, the laser tracker having a structure, a first angular transducer, a second angular transducer, a first motor, a second motor, a first light source, a second light source, a third light source, an absolute distance meter, a tracking system, a position detector, a first camera, a second camera, a first lens system, a second lens system, a first photosensitive array, a second photosensitive array, a processor, and a memory, the structure rotatable about a first axis by the first motor and a second axis by the second motor, the first light source producing a first light beam that cooperates with the absolute distance meter to measure a distance based at least in part on a speed of the first light beam, the first angular transducer measuring a first angle of rotation about the first axis, the second angular transducer measuring a second angle of rotation about the second axis, the tracking system configured to move the first light beam to a center of the first retroreflector target in response to a portion of the first light beam reflected by the first retroreflector target and received by the position detector, the first camera including the first lens system and the first photosensitive array configured to have a first field of view, the second light source providing a second light beam that cooperates with the first camera, the second camera including the second lens system and the second photosensitive array configured to have a second field of view, the third light source providing a third light beam that cooperates with the second camera, the first field of view being greater than the second field of view, the first camera and the second camera fixed with respect to the structure, the memory operably coupled to the processor, and the processor configured to operate the laser tracker;
emitting the second light beam;
capturing on the first photosensitive array a portion of the second light beam reflected by the first retroreflector target;
obtaining a first spot position on the first photosensitive array from the portion of the second light beam reflected by the first retroreflector target;
measuring the first angle of rotation and the second angle of rotation as a first pair of measured angles;
determining by the processor a second pair of estimated angles based at least in part on the first pair of measured angles, the first spot position, and the first field of view;
rotating the structure by the first motor and the second motor to cause the first angle of rotation and the second angle of rotation to correspond to the determined second pair of estimated angles;
emitting the third light beam;
capturing on the second photosensitive array a portion the third light beam reflected by the first retroreflector target;
obtaining a second spot position on the second photosensitive array from the portion of the third light beam reflected by the first retroreflector target;
measuring the first angle of rotation and the second angle of rotation as a third pair of measured angles;
determining by the processor a fourth pair of estimated angles based at least in part on the third pair of measured angles, the second spot position, and the second field of view;
rotating the structure by the first motor and the second motor to cause the first angle of rotation and the second angle of rotation to correspond to the determined fourth pair of estimated angles;
emitting the first light beam;
receiving by the position detector a portion of the first light beam reflected by the first retroreflector target;
tracking the first retroreflector target using the tracking system;
measuring a first distance by the absolute distance meter;
measuring the first angle of rotation and the second angle of rotation as a fifth pair of measured angles;
determining by the processor a first set of three-dimensional coordinates of the center of the first retroreflector target based at least in part on the first distance and the fifth pair of measured angles; and
storing the first set of three-dimensional coordinates in the memory.

### Claim 2 (depends on 1)

The method of claim 1, wherein in the step of providing the system, the first field of view is offset with respect to the first light beam.

### Claim 3 (depends on 1)

The method of claim 1, wherein in the step of providing the system, the second field of view is offset with respect to the first light beam.

### Claim 4 (depends on 1)

The method of claim 1, wherein:
in the step of providing the system, the laser tracker further comprises a third camera, a third lens system, a third photosensitive array, and a fourth light source, the third camera including the third lens system and the third photosensitive array configured to have a third field of view, the fourth light source providing a fourth light beam that cooperates with the third camera.

### Claim 5 (depends on 4)

The method of claim 4, further comprising steps of:
emitting the fourth light beam;
capturing on the third photosensitive array a portion of the fourth light beam reflected by the first retroreflector target; and
obtaining a third spot position on the third photosensitive array from the portion of the fourth light beam reflected by the first retroreflector target;
wherein in the step of determining by the processor the second pair of estimated angles, the determining is further based on the third spot position and the third field of view.

### Claim 6 (depends on 4)

The method of claim 4, further comprising steps of:
emitting the fourth light beam;
capturing on the third photosensitive array a portion the fourth light beam reflected by the first retroreflector target; and
obtaining a third spot position on the third photosensitive array from the portion of the fourth light beam reflected by the first retroreflector target;
wherein in the step of determining by the processor the fourth pair of estimated angles, the determining is further based on the third spot position and the third field of view.

### Claim 7 (depends on 4)

The method of claim 4, wherein the third field of view is greater than the second field of view.

### Claim 8 (depends on 4)

The method of claim 4, wherein the second field of view is greater than the third field of view.

### Claim 9

A measuring system comprising:
a first retroreflector target and a laser tracker;
the laser tracker having a structure, a first angular transducer, a second angular transducer, a first motor, a second motor, a first light source, a second light source, a third light source, an absolute distance meter, a tracking system, a position detector, a first camera, a second camera, a first lens system, a second lens system, a first photosensitive array, a second photosensitive array, a processor, a memory, and computer readable media with instructions executable by the processor;
the structure rotatable about a first axis by the first motor and a second axis by the second motor, the first light source producing a first light beam that cooperates with the absolute distance meter to measure a distance based at least in part on a speed of the first light beam, the first angular transducer measuring a first angle of rotation about the first axis, and the second angular transducer measuring a second angle of rotation about the second axis;
the tracking system configured to move the first light beam to a center of the first retroreflector target in response to a portion of the first light beam reflected by the first retroreflector target and received by the position detector, the first camera including the first lens system and the first photosensitive array configured to have a first field of view, the second light source providing a second light beam that cooperates with the first camera, the second camera including the second lens system and the second photosensitive array configured to have a second field of view, the third light source providing a third light beam that cooperates with the second camera, the first field of view being greater than the second field of view, and the first camera and the second camera fixed with respect to the structure;
the memory operably coupled to the processor, and the processor configured to operate the laser tracker, the instructions configured such that when executed by the processor causes the laser tracker to execute steps of;
emitting the second light beam;
capturing on the first photosensitive array a portion of the second light beam reflected by the first retroreflector target;
obtaining a first spot position on the first photosensitive array from the portion of the second light beam reflected by the first retroreflector target;
measuring the first angle of rotation and the second angle of rotation as a first pair of measured angles;
determining by the processor a second pair of estimated angles based at least in part on the first pair of measured angles, the first spot position, and the first field of view;
rotating the structure by the first motor and the second motor to cause the first angle of rotation and the second angle of rotation to correspond to the determined second pair of estimated angles;
emitting the third light beam;
capturing on the second photosensitive array a portion of the third light beam reflected by the first retroreflector target;
obtaining a second spot position on the second photosensitive array from the portion of the third light beam reflected by the first retroreflector target;
measuring the first angle of rotation and the second angle of rotation as a third pair of measured angles;
determining by the processor a fourth pair of estimated angles based at least in part on the third pair of measured angles, the second spot position, and the second field of view;
rotating the structure by the first motor and the second motor to cause the first angle of rotation and the second angle of rotation to correspond to the determined fourth pair of estimated angles;
emitting the first light beam;
receiving by the position detector a portion of the first light beam reflected by the first retroreflector target;
tracking the first retroreflector target using the tracking system;
measuring a first distance by the absolute distance meter;
measuring the first angle of rotation and the second angle of rotation as a fifth pair of measured angles;
determining by the processor a first set of three-dimensional coordinates of the center of the first retroreflector target based at least in part on the first distance and the fifth pair of measured angles; and
storing the first set of three-dimensional coordinates in the memory.

### Claim 10 (depends on 9)

The measuring system of claim 9, wherein the first field of view is offset with respect to the first light beam.

### Claim 11 (depends on 9)

The measuring system of claim 9, wherein the second field of view is offset with respect to the first light beam.

### Claim 12 (depends on 9)

The measuring system of claim 9, wherein the laser tracker further comprises a third camera, a third lens system, a third photosensitive array, and a fourth light source, the third camera including the third lens system and the third photosensitive array configured to have a third field of view, the fourth light source providing a fourth light beam that cooperates with the third camera.

### Claim 13 (depends on 12)

The measuring system of claim 12, wherein the instructions further comprise steps of:
emitting the fourth light beam, capturing on the third photosensitive array a portion of the fourth light beam reflected by the first retroreflector target, and obtaining a third spot position on the third photosensitive array from the portion of the fourth light beam reflected by the first retroreflector target, wherein in the step of determining by the processor the second pair of estimated angles, the determining is further based on the third spot position and the third field of view.

### Claim 14 (depends on 12)

The measuring system of claim 12, wherein the instructions further comprise steps of:
emitting the fourth light beam, capturing on the third photosensitive array a portion of the fourth light beam reflected by the first retroreflector target, and obtaining a third spot position on the third photosensitive array from the portion of the fourth light beam reflected by the first retroreflector target, wherein in the step of determining by the processor the fourth pair of estimated angles, the determining is further based on the third spot position and the third field of view.

### Claim 15 (depends on 12)

The measuring system of claim 12, wherein the third field of view is greater than the second field of view.

### Claim 16 (depends on 12)

The measuring system of claim 12, wherein the second field of view is greater than the third field of view.
