Custom Coffered Surface Layout, Fabrication, and Installation Methods and Processes

Abstract

A coffer includes a panel; beam wall boards attached perpendicular to a first side of the panel and extending away from the panel and forming the side walls for a pattern of intersecting, non-structural hollow box beams, wherein the panel extends past the beam wall boards to create a fastening flange or point by which one or more modules are secured to a substrate; and a beam wall molding cut to size and custom-fitted to the beam wall boards and a panel after the beam wall boards have been attached to the panel, wherein the beam wall molding connects surfaces between the beam wall boards and the panel without covering the beam wall board edges and wherein the panel directly terminates into a perpendicular wall or surface or into the substrate and wherein the modules and resulting hollow box beams include polygonal and curved shapes and wherein the beam wall moldings follow the exact shape of the beam wall boards to eliminate spaces between the beam wall moldings and the beam wall board that would require filling by an additional board, part or component.

Dependencies are inferred from the claim text.