Composite Laminates Having Hole Patterns Produced by Controlled Fiber Placement
AssigneeThe Boeing Company
InventorsGeoffrey Allen Butler, Brice A. Johnson, Jessica R. Hughes, Justin Honshune Lan
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Abstract
A composite laminate has a pattern of holes therein. The holes are formed by laying down plies of unidirectional pre-preg material having varying fiber orientations. The tows are spaced apart and located to form holes through the laminate.
Claims25
A method of producing a composite laminate having a pattern of holes therein, comprising:
- forming a layup by laying up multiple plies of fiber reinforced resin, each of the plies having a fiber orientation and including multiple fiber reinforced resin tows having gaps therebetween;
- and
- varying the fiber orientations of the plies in the layup to form a pattern of holes in the composite laminate.
A method of producing a composite laminate layup having pattern of holes therein, comprising:
- forming a layup by laying up multiple plies of unidirectional pre-preg fiber, each of the plies being laid up by laying down bandwidths of pre-preg fiber tows;
- spacing the tows in each of the bandwidths apart from each other to form gaps between the tows as the bandwidths are being laid down;
- controlling locations of the tows as the bandwidths are being laid down;
- controlling the gaps between the tows as the bandwidths are being laid down;
- and
- varying fiber orientations of the plies to form a pattern of holes in the layup.
A composite laminate having a pattern of holes therein, comprising:
- a plurality of spaced-apart fiber tows having varying fiber orientations arranged to form a pattern of holes in the laminate;
- and
- a resin matrix in which the fiber tows are embedded.
A composite laminate layup containing a pattern of holes therein, comprising:
- a plurality of plies of fiber reinforced resin, each of the plies having a unidirectional fiber orientation and including multiple pre-preg tows having gaps therebetween;
- and
- the plies being arranged such that the gaps between the pre-preg tows form a pattern of holes in the layup.
Dependencies are inferred from the claim text.