Method for manufacturing titanium ingot
AssigneeKabushiki Kaisha Kobe Seiko Sho (Kobe Steel, Ltd.)
InventorsDaisuke MATSUWAKA, Daiki TAKAHASHI, Hitoshi ISHIDA, Hiroshi YOKOYAMA
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Abstract
The present invention is a method for manufacturing a titanium ingot (30), the method being characterized by comprising: a step of melting a titanium alloy for a predetermined time by cold crucible induction melting (CCIM); a step of supplying molten titanium (6) to a cold hearth (10), and separating high density inclusions (HDIs)(8) by precipitation in the cold hearth (10) while spraying a plasma jet or an electron beam onto the bath surface of the molten titanium (6); and a step of supplying a molten titanium starting material from which the HDIs (8) are separated by precipitation to a mold (20) to obtain the titanium ingot.
Claims8
A method for manufacturing a titanium alloy ingot (the titanium alloy being allowable to be pure titanium), comprising:
- (a) melting a titanium material or titanium scrap material (hereinafter referred to as “titanium material”) by a cold crucible induction melting (hereinafter referred to as “CCIM”) in such a manner that the following expression (1) can be satisfied:
- y≧700×A−1.2 (1)
- wherein A=P/(V/S) wherein
- y:
- the period [min] for the melting,
- A:
- a thermal balance parameter,
- P:
- the applied electric power [kW] in the CCIM,
- V:
- the volume [m3] of the melted titanium, and
- S:
- the surface area [m2] of the melted titanium,
- (b) supplying, after (a), the resultant titanium material, which has been melted (hereinafter referred to as the “melted titanium material”), to a cold hearth, and separating an inclusion having a large specific gravity which is more than 5 g/cm3 (hereinafter referred to as “HDIs”) by precipitation inside the cold hearth while a plasma jet is blown onto or an electron beam is radiated onto a surface of the melted titanium material, thereby yielding a titanium alloy, and
- (c) supplying, into a mold, the titanium alloy, in which the inclusion, the specific gravity of which is large, has been separated by precipitation, thereby yielding the titanium ingot,
- wherein inclusions having a specific gravity of 5 g/cm3 or less and a grain diameter of up to about 15 mm present in said titanium material are decreased in amount such that the proportion is about 1% or less of the starting amount thereof as a result of carrying out (a).
A method for producing a melted titanium material comprising:
- melting a titanium material or titanium scrap material (hereinafter referred to as “titanium material”) by a cold crucible induction melting (hereinafter referred to as “CCIM”) in such a manner that the following expression (1) can be satisfied:
- y≧700×A−1.2 (1)
- wherein A=P/(V/S) wherein
- y:
- the period [min] for the melting,
- A:
- a thermal balance parameter,
- P:
- the applied electric power [kW] in the CCIM,
- V:
- the volume [m3] of the melted titanium, and
- S:
- the surface area [m2] of the melted titanium.
Dependencies are inferred from the claim text.