Photosensitive resin composition, method for producing hardened relief pattern, semiconductor device and display device
AssigneeAsahi Kasei E-Materials Corporation
InventorsSatoshi Shibui, Tatsuya Hirata, Takahiro Sasaki, Taisuke Yamada
Life of this patent
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Abstract
Provided is a photosensitive resin composition which comprises: (A-1) a resin containing a structure represented by general formula (1); and (B) a photo-acid generating agent. In general formula (1), X, R1 to R7, m1 to m4, n1, n2, Y and W are each as defined in the description.
Claims26
A photosensitive resin composition comprising (A-1) a resin containing a structure represented by following formula (1) and (B) a photoacid generator:
- {in formula (1), each X is independently a monovalent group selected from the group consisting of a hydrogen atom, an alkoxycarbonyl group having a carbon number of 2 to 20, an alkoxycarbonylmethyl group having a carbon number of 2 to 20, an alkoxyalkyl group having a carbon number of 2 to 20, a silyl group substituted with at least one alkyl group having a carbon number of 1 to 10, a tetrahydropyranyl group, and a tetrahydrofuranyl group;
- each m1 is independently an integer of 1 to 3, each m2 is independently an integer of 0 to 2, and 2≦(m1+m2)≦4;
- each of m3 and m4 is independently an integer of 0 to 4;
- each of n1 and n2 is independently an integer of 1 to 500, and n1/(n1+n2) is from 0.05 to 0.95 when m1 is 2 or 3, and is from 0.35 to 0.95 when m1 is 1;
- each R1 is independently a monovalent group selected from the group consisting of a hydrocarbon group having a carbon number of 1 to 10, an alkoxy group having a carbon number of 1 to 10, a nitro group, a cyano group, and a group represented by following formula (5) or (6);
- when m2 is 2, the plurality of R1 may be the same as or different from each other;
- each of R2 to R5 is independently a hydrogen atom, a monovalent aliphatic group having a carbon number of 1 to 10, or a monovalent aliphatic group having a carbon number of 1 to 10, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom;
- each of R6 and R7 is independently a halogen atom, a hydroxyl group or a monovalent organic group;
- when m3 is an integer of 2 to 4, the plurality of R6 may be the same as or different from each other;
- when m4 is an integer of 2 to 4, the plurality of R7 may be the same as or different from each other;
- Y is a divalent organic group represented by following formula (3) or (4);
- W is a divalent group selected from the group consisting of a single bond, a chain aliphatic group having a carbon number of 1 to 10, a chain aliphatic group having a carbon number of 1 to 10, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom, an alicyclic group having a carbon number of 3 to 20, an alicyclic group having a carbon number of 3 to 20, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom, an alkylene oxide group having from 1 to 20 repeating units, and groups represented by following formula (2):
- and the polymer structure may be a random structure or a block structure};
- —CR8R9— (3)
- (in formula (3), each of R8 and R9 is independently a hydrogen atom, a monovalent organic group having a carbon number of 1 to 11, or a group containing a carboxyl group, a sulfonic acid group or a phenolic hydroxyl group);
- {in formula (4), each of R11 to R14 is independently a hydrogen atom, a monovalent aliphatic group having a carbon number of 1 to 10, or a monovalent aliphatic group having a carbon number of 1 to 10, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom;
- m5 is an integer of 1 to 4;
- when m5 is 1, R10 is a hydroxyl group, a carboxyl group or a sulfonic acid group, and when m5 is an integer of 2 to 4, at least one R10 is a hydroxyl group and the remaining R10 are a halogen atom, a hydroxyl group, a monovalent organic group, a carboxyl group or a sulfonic acid group;
- and all R10 may be the same or different};
- {in formula (5), R15 is a monovalent group selected from the group consisting of a hydroxyl group, an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, an aromatic group having a carbon number of 6 to 18, —NH2, and groups represented by —NH—R19, —N(R19)2 and —O—R19 (wherein R19 is a monovalent group selected from an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, and an aromatic group having a carbon number of 6 to 18)};
- {in formula (6), each of R16 and R17′ is independently a monovalent group selected from the group consisting of a hydrogen atom, an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, and an aromatic group having a carbon number of 6 to 18, and R16 and R17′ may form a ring}.
A photosensitive resin composition comprising:
- (A-2) a resin mixture including a resin containing a structure represented by following formula (7) and a resin containing a structure represented by following formula (8), and
- (B) a photoacid generator,
- wherein the weight ratio of said resin containing a structure represented by formula (7):
- said resin containing a structure represented by formula (8) is from 5:95 to 95:5:
- {in formulae (7) and (8), each X is independently a monovalent group selected from the group consisting of a hydrogen atom, an alkoxycarbonyl group having a carbon number of 2 to 20, an alkoxycarbonylmethyl group having a carbon number of 2 to 20, an alkoxyalkyl group having a carbon number of 2 to 20, a silyl group substituted with at least one alkyl group having a carbon number of 1 to 10, a tetrahydropyranyl group, and a tetrahydrofuranyl group;
- each m1 is independently an integer of 1 to 3, provided that the plurality of m1 are not 1 at the same time, each m2 is independently an integer of 0 to 2, and 2≦(m1+m2)≦4;
- each of m3 and m4 is independently an integer of 0 to 4;
- each of n1 and n2 is independently an integer of 1 to 500;
- each R1 is independently a monovalent group selected from the group consisting of a hydrocarbon group having a carbon number of 1 to 10, an alkoxy group having a carbon number of 1 to 10, a nitro group, a cyano group, and a group represented by following formula (5) or (6);
- when m2 is 2, the plurality of R1 may be the same as or different from each other;
- each of R2 to R5 is independently a hydrogen atom, a monovalent aliphatic group having a carbon number of 1 to 10, or a monovalent aliphatic group having a carbon number of 1 to 10, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom;
- each of R6 and R7 is independently a halogen atom, a hydroxyl group or a monovalent organic group;
- when m3 is an integer of 2 to 4, the plurality of R6 may be the same as or different from each other;
- when m4 is an integer of 2 to 4, the plurality of R7 may be the same as or different from each other;
- Y is a divalent organic group represented by following formula (3) or (4);
- W is a divalent group selected from the group consisting of a single bond, a chain aliphatic group having a carbon number of 1 to 10, a chain aliphatic group having a carbon number of 1 to 10, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom, an alicyclic group having a carbon number of 3 to 20, an alicyclic group having a carbon number of 3 to 20, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom, an alkylene oxide group having from 1 to 20 repeating units, and groups represented by following formula (2):
- (in formula (3), each of R8 and R9 is independently a hydrogen atom, a monovalent organic group having a carbon number of 1 to 11, or a group containing a carboxyl group, a sulfonic acid group or a phenolic hydroxyl group);
- {in formula (4), each of R11 to R14 is independently a hydrogen atom, a monovalent aliphatic group having a carbon number of 1 to 10, or a monovalent aliphatic group having a carbon number of 1 to 10, in which some hydrogen atoms or all hydrogen atoms are substituted with a fluorine atom;
- m5 is an integer of 1 to 4;
- when m5 is 1, R10 is a hydroxyl group;
- when n5 is an integer of 2 to 4, at least one R10 is a hydroxyl group and the remaining R10 are a halogen atom, a hydroxyl group, or a monovalent organic group;
- and all R10 may be the same or different};
- {in formula (5), R15 is a monovalent group selected from the group consisting of a hydroxyl group, an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, an aromatic group having a carbon number of 6 to 18, —NH2, and groups represented by —NH—R19, —N(R19)2 and —O—R19 (wherein R19 is a monovalent group selected from an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, and an aromatic group having a carbon number of 6 to 18)};
- {in formula (6), each of R16 and R17′ is independently a monovalent group selected from the group consisting of a hydrogen atom, an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, and an aromatic group having a carbon number of 6 to 18, and R16 and R17′ may form a ring}.
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A phenolic resin containing a structure represented by following formula (17):
- {in formula (17), each of R1 and R17 is independently a monovalent group having a carbon number of 1 to 10 selected from a hydrocarbon group and an alkoxy group;
- m1 is an integer of 2 or 3, each of m2 and m6 is independently an integer of 0 to 2, and 2≦m1+m2≦4;
- each of n1 and n2 is independently an integer of 1 to 500 and satisfies 0.05≦n1/(n1+n2)≦1;
- when m2 is 2, the plurality of R1 may be the same or different;
- and the polymer structure may be a random structure or a block structure}.
A phenolic resin containing a structure represented by following formula (18):
- {in formula (18), each R1 is independently a monovalent group having a carbon number of 1 to 10 selected from a hydrocarbon group and an alkoxy group;
- m1 is an integer of 2 or 3, m2 is an integer of 0 to 2, each of n1 and n2 is independently an integer of 1 to 500, and these members satisfy 2≦m1+m2≦4 and 0.35≦n1/(n1+n2)≦0.95;
- when m2 is 2, the plurality of R1 may be the same or different;
- and the polymer structure may be a random structure or a block structure}.
(canceled)
A photosensitive resin composition comprising (A-1) a resin containing a structure represented by following formula (19) and (B) a photoacid generator:
- {in formula (19), each X is independently a monovalent group selected from the group consisting of a hydrogen atom, an alkoxycarbonyl group having a carbon number of 2 to 20, an alkoxycarbonylmethyl group having a carbon number of 2 to 20, an alkoxyalkyl group having a carbon number of 2 to 20, a silyl group substituted with at least one alkyl group having a carbon number of 1 to 10, a tetrahydropyranyl group, and a tetrahydrofuranyl group;
- each m1 is independently an integer of 1 to 3, each m2 is independently an integer of 1 to 2, and 2≦(m1+m2)≦4;
- each of n1 and n2 is independently an integer of 1 to 500, and n1/(n1+n2) is from 0.05 to 1;
- each R1 is independently a monovalent group selected from the group consisting of a nitro group, a cyano group, and a group represented by following formula (5) or (6);
- when m2 is 2, the plurality of R1 may be the same as or different from each other;
- m7 is an integer of 0 to 2;
- R18 is a hydroxyl group or a methyl group;
- when m7 is 2, the plurality of R18 may be the same as or different from each other;
- z is an integer of 0 or 1;
- Y is a methylene group or a structure represented by following formula (16);
- and the polymer structure may be a random structure or a block structure};
- {in formula (5), R15 is a monovalent group selected from the group consisting of a hydroxyl group, an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, an aromatic group having a carbon number of 6 to 18, —NH2, and groups represented by —NH—R19, —N(R19)2 and —O—R19 (wherein R19 is a monovalent group selected from an aliphatic group having a carbon number of 1 to 12, an alicylcic group having a carbon number of 3 to 12, and an aromatic group having a carbon number of 6 to 18)};
- {in formula (6), each of R16 and R17′ is independently a monovalent group selected from a hydrogen atom, an aliphatic group having a carbon number of 1 to 12, an alicyclic group having a carbon number of 3 to 12, and an aromatic group having a carbon number of 6 to 18, and R16 and R17′ may form a ring};
An alkali-soluble resin composition comprising an alkali-soluble resin and a solvent, wherein a cured film obtained by coating said alkali-soluble resin composition and curing the coated resin composition at 200° C. satisfies all of following a) to c):
- a) the stress at a film thickness of 7 μm is from 5 to 18 MPa,
- b) the maximum value of tensile elongation of the film having a film thickness of 10 μm is from 20 to 100%, and
- c) the glass transition temperature at a film thickness of 10 μm is from 180 to 300° C.
A cured product obtained by coating a substrate with a photosensitive resin layer consisting of a positive-type photosensitive resin composition containing a phenolic resin, a photoacid generator and a solvent and subjecting the layer to exposure, development and curing, wherein in a cross-sectional profile consisting of a space moiety of 5 to 100 μm and a land moiety of 1 to 10 mm, the cross-sectional angle defined by an interior angle relative to the base material surface when a tangential line is drawn at a height of half the cured film thickness is from 40 to 90°.
Dependencies are inferred from the claim text.